Kia Carnival (2007 year). Manual — part 509

e. Clean the battery posts and cable terminals with sandpaper, assemble them, and apply grease to prevent

corrosion.

1. Lowering the vehicle or lifting up a jack, install the transaxle assembly.

2. Tighten the transaxle under mounting bolts.

TORQUE:
65~85 Nm(650~850 kgf.cm, 47.0~61.5 lb-ft)

3. Install the starter motor. (see EE group).

TORQUE:
65~85 Nm(650~850 kgf.cm, 47.0~61.5 lb-ft)

4. Install the drive plate bolts (B) by turning the timing gear and the plate (A).

TORQUE:46~53 Nm(460~530 kgf.cm, 33.3~38.3 lb-ft)

[2.9 DSL]

[3.8 GSL]

5. After removing a jack, insert the drive shafts. (see DS group)

6. Install the sub frame. (see SS group).

7. Tighten the roll stopper mounting bolts (A,B)

TORQUE:
90~110 Nm(900~1100 kgf.cm, 65.1~79.5 lb-ft)

8. Connect the return tube with a clamp. (see ST group)

9. Connect the lower arm, the tie rod end ball joint, the stabilizer bar link to the front knuckle. (see SS group)

10. Connect the power steering pressure tube (A) to the power steering oil pump.

11. Install the under cover (A).

12. Install the steering column joint bolt. (see ST group).

13. Install the front wheels and tires.

14. Tighten the transaxle insulator mounting bolt (A).

TORQUE:
90~110 Nm(900~1100 kgf.cm, 65.1~79.5 lb-ft)

15. Tighten the transaxle mounting bolts (A).

TORQUE:
65~85 Nm(650~850 kgf.cm, 47.0~61.5 lb-ft)

[2.9 DSL]

[3.8 GSL]

16. Remove the SST (09200-38001) holding the engine and transaxle assembly.

[2.9 DSL]

[3.8 GSL]

17. Connect the transaxle oil cooler hoses (A) to the tubes (C) by fastening the clamps (B).

18. Install the shift cable by tightening the bolt (A) and clip (B).

TORQUE:
10~14 Nm(100~140 kgf.cm, 7.2~10.1 lb-ft)