Kia Carnival (2007 year). Manual — part 530
Face angle
45.25° ~ 45.75°
Thickness of
valvehead(margin)
Intake
1.56 ~ 1.86mm(0.06142 ~ 0.07323in.)
Exhaust
1.73 ~ 2.03mm(0.06811 ~ 0.07992in.)
Valve stem to valve
guide clearance
Intake
0.020 ~ 0.047mm (0.00078 ~ 0.00185in.)
0.07mm
(0.00275in.)
Exhaust
0.030 ~ 0.054mm (0.00118 ~ 0.00212in.)
0.09mm
(0.00354in.)
Valve guide
Inner diameter
Intake
5.500 ~ 5.512mm (0.2165 ~ 0.2170in.)
Exhaust
5.500 ~ 5.512mm (0.2165 ~ 0.2170in.)
Length
Intake
41.8 ~ 42.2mm (1.6457 ~ 1.6614in.)
Exhaust
41.8 ~ 42.2mm (1.6457 ~ 1.6614in.)
Valve seat
Width of seat contact
Intake
1.15 ~ 1.45mm(0.05118 ~ 0.05709in.)
Exhaust
1.35 ~ 1.65mm(0.05315 ~ 0.06496in.)
Seat angle
Intake
44.75° ~ 45.20°
Exhaust
44.75° ~ 45.20°
Valve spring
Free length
43.86mm (1.7267in.)
Load
19.3±0.8kg/34.0mm (42.7±1.8 lb/1.3386in.)
42.3±1.3kg/24.2mm (93.3±2.9 lb/0.9527in.)
Out of squareness
Less than 1.5°
MLA
MLA outer diameter
Intake
34.964 ~ 34.980mm (1.3765 ~ 1.3772in.)
Exhaust
34.964 ~ 34.980mm (1.3765 ~ 1.3772in.)
Cylinder head tappet
bore inner diameter
Intake
35.000 ~ 35.025mm (1.3779 ~ 1.3789in.)
Exhaust
35.000 ~ 35.025mm (1.3779 ~ 1.3789in.)
MLA to tappet bore
clearance
Intake
0.020 ~ 0.061mm (0.0008 ~ 0.0024in.)
0.07mm(0.0027in.)
Exhaust
0.020 ~ 0.061mm (0.0008 ~ 0.0024in.)
0.07mm(0.0027in.)
Valve clearance
Intake
0.17 ~ 0.23mm (0.0067 ~ 0.0090in.)
0.10 ~ 0.30mm
(0.0039 ~
0.0118in.)
Exhaust
0.27 ~ 0.33mm (0.0106 ~ 0.0129in.)
0.20 ~ 0.40mm
(0.0078 ~
0.0157in.)
Cylinder block
Cylinder bore
96.00 ~ 96.03mm (3.7795 ~ 3.7807in.)
Flatness of gasket surface
Less than 0.05mm (0.0019in.)
[Less than 0.02mm (0.0008in.) / 150x150]
Piston
Piston outer diameter
95.96 ~ 95.99mm(3.7779 ~ 3.7791in.)
Piston to cylinder clearance
0.03 ~ 0.05mm(0.0012 ~ 0.0020in.)
Ring groove width
No. 1 ring groove
1.22 ~ 1.24mm (0.0480 ~ 0.0488in.)
1.26mm
(0.0496in.)
No. 2 ring groove
1.22 ~ 1.24mm (0.0480 ~ 0.0488in.)
1.26mm
(0.0496in.)
Oil ring groove
2.05mm
Oil ring groove
2.01 ~ 2.03mm (0.0791 ~ 0.0799in.)
2.05mm
(0.0807in.)
Piston ring
Side clearance
No. 1 ring
0.03 ~ 0.07mm (0.0012 ~ 0.0027in.)
0.1mm (0.004in.)
No. 2 ring
0.03 ~ 0.07mm (0.0012 ~ 0.0027in.)
0.1mm (0.004in.)
Oil ring
0.06 ~ 0.15mm (0.0024 ~ 0.0059in.)
0.2mm (0.008in.)
End gap
No. 1 ring
0.17 ~ 0.32mm (0.0067 ~ 0.0126in.)
0.6mm (0.0236in.)
No. 2 ring
0.32 ~ 0.47mm (0.0126 ~ 0.0185in.)
0.7mm (0.0275in.)
Oil ring
0.20 ~ 0.70mm (0.0078 ~ 0.0275in.)
0.8mm (0.0315in.)
Piston pin
Piston pin outer diameter
23.001 ~ 23.006mm (0.9055 ~ 0.9057in.)
Piston pin hole inner diameter
23.016 ~ 23.021mm (0.9061 ~ 0.9063in.)
Piston pin hole clearance
0.01 ~ 0.02mm (0.0039 ~ 0.0078in.)
Connecting rod small end inner diameter
22.974 ~ 22.985mm (0.9045 ~ 0.9049in.)
Connecting rod small end hole clearance
-0.032 ~ -0.016mm (-0.0012 ~ 0.0006in.)
Connecting rod
Connecting rod big end innerdiameter
58.000 ~ 58.018mm(2.2834 ~2.2842in.)
Connecting rod bearing oil clearance
0.038 ~ 0.056mm (0.0015 ~ 0.0022in.)
Side clearance
0.1 ~ 0.25mm (0.0039 ~ 0.0098in.)
Crankshaft
Main journal outer diameter
68.942 ~ 68.960mm (2.7142 ~ 2.7149in.)
Pin journal outer diameter
54.954 ~ 54.972mm (2.1635 ~ 2.1642in.)
Main bearing oil clearance
0.022 ~ 0.040mm (0.0008 ~ 0.0016in.)
End play
0.10 ~ 0.28mm (0.0039 ~ 0.0110in.)
Oil pump
Relief valve opening pressure
450 ~ 550kPa
(4.59 ~ 5.61kgf/cm²,65.28 ~ 79.79psi)
Engine oil
Oil quantity (Total)
6.0 L (6.34 US qt, 5.27 lmp qt)
Oil quantity (Oil pan)
5.5 L (5.81 US qt, 4.83 lmp qt)
Oil quantity (Drain and refill including oil filter)
5.2 L (5.49 US qt, 4.57 lmp qt)
Oil quality
ABOVE API SJ / SL or SAE 5W-20
Oil pressure
130kPa(1.32kgf/cm²,18.77psi)
[at 1000rpm,110°C(230°F)]
Cooling system
Cooling method
Forced circulation with electrical fan
Coolant quantity
8.6L(9.09U.S.qts,7.57lmp.qts)
Thermostat
Type
Wax pellet type
Opening temperature
82±2°C (179.6±35.6°F)
Fully openedtemperature
95°C (203°F)
Full lift
10mm (0.3937in.)
Radiator cap
Main valve opening
pressure
93.16 ~ 122.58kpa
(0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi)
Vacuum valve opening
pressure
0.98 ~ 4.90 kpa
(0.01 ~ 0.05kg/cm², 0.14 ~ 0.71 psi)
Water temperature sensor
Type
Thermister type
Type
Thermister type
Resistance
20°C (68°F)
2.31 ~ 2.59KΩ
80°C(176°F)
0.3222 KΩ
TIGHTENING TORQUE
Item
Quantity
Nm
kgf.m
lb-ft
Crankshaft pulley bolt
1
284.2 ~ 303.8
29.0 ~ 31.0
209.76 ~ 224.22
Timing chain cover bolt B
17
18.62 ~ 21.56
1.9 ~ 2.2
13.74 ~ 15.91
Timing chain cover bolt C
4
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Timing chain cover bolt D
1
58.80 ~ 68.80
6.0 ~ 7.0
43.40 ~ 50.63
Timing chain cover bolt E
1
58.80 ~ 68.80
6.0 ~ 7.0
43.40 ~ 50.63
Timing chain cover bolt F
2
24.50 ~ 26.46
2.5 ~ 2.7
18.08 ~ 19.53
Timing chain cover bolt G
4
21.56 ~ 23.52
2.2 ~ 2.4
15.91 ~ 17.36
Timing chain cover bolt H
1
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Timing chain cover bolt I
1
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Timing chain cover bolt J
1
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Cam to cam guide bolt
4
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Timing chain auto tensioner bolt
2
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Timing chain auto tensioner nut
2
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Timing chain guide bolt
4
19.60 ~ 24.50
2.0 ~ 2.5
14.17 ~ 18.08
Oil pump chain cover bolt
3
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Oil pump chain tensioner bolt
1
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Oil pump chain guide bolt
2
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Oil pump chain sprocket bolt
1
18.62 ~ 21.56
1.9 ~ 2.2
13.74 ~ 15.91
Lower oil pan bolt
13
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Drive belt auto tensioner bolt(M12)
1
96.04 ~ 99.96
9.8 ~ 10.2
70.88 ~ 73.78
Drive belt auto tensioner bolt(M8)
1
17.64 ~ 21.56
1.8 ~ 2.2
13.02 ~ 15.91
Drive belt idler bolt
1
53.90 ~ 57.82
5.5 ~ 5.9
39.78 ~ 42.67
OCV(oil control valve) bolt
2
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Cylinder head bolt
16
39.2 + 120° + 90° 4.0 + 120° + 90°
28.93+ 120° +
90°
Cylinder head bolt
1
18.62 ~ 23.52
1.9 ~ 2.4
13.74 ~ 17.36
CVVT & exhaust cam sprocket bolt
4
64.68 ~ 76.44
6.6 ~ 7.8
47.74 ~ 56.42
Camshaft bearing cap bolt
32
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Cylinder head cover bolt
38
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Connecting rod bearing bolt
12
19.60 + 90°
2.0 + 90°
14.46 + 90°
Main bearing cap inner bolt(M11)
8
49.00 + 90°
5.0 + 90°
36.16 + 90°
Main bearing cap outer bolt(M8)
8
19.60 + 120°
2.0 + 120°
14.46 + 120°
Main bearing cap side bolt(M8)
6
29.40 ~ 31.36
3.0 ~ 3.2
21.70 ~ 23.14
Oil drain cover bolt
6
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Rear oil seal case bolt
6
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Baffle plate bolt
12
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Upper oil pan bolt
16
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Knock sensor bolt
2
15.68 ~ 23.52
1.6 ~ 2.4
11.57 ~ 17.36
Drive plate bolt cap
8
71.54 ~ 75.46
7.3 ~ 7.7
52.80 ~ 55.69
Oil filter cap
24.50
2.5
18.08
Oil drain bolt cap
1
34.30 ~ 44.10
3.5 ~ 4.5
25.31 ~ 32.55
Oil pump bolt
3
19.6 ~ 23.5
2.0 ~ 2.4
14.5 ~ 17.4
Oil filter body bolt
10
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Oil filter body cover bolt
11
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Water vent hose bolt(Timing chain cover bolt L)
2
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Water pump bolt(Timing chain cover bolt K)
1
21.56 ~ 26.46
2.2 ~ 2.7
15.91 ~ 19.53
Water pump bolt
4
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Water pump pulley bolt
4
7.84 ~ 9.80
0.8 ~ 1.0
5.78 ~ 7.23
Water temp. control nut
4
18.62 ~ 23.52
1.9 ~ 2.4
13.74 ~ 17.36
Water temp. control bolt
2
18.62 ~ 23.52
1.9 ~2.4
13.74 ~ 17.36
Water inlet pipe bolt
3
16.66 ~ 19.60
1.7 ~ 2.0
12.30 ~ 14.47
Air vent pipe bolt
2
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Intake manifold bolt
6
18.62 ~ 23.52
1.9 ~ 2.4
13.74 ~ 17.36
Intake manifold nut
2
18.62 ~ 23.52
1.9 ~ 2.4
13.74 ~ 17.36
Surge tank bolt (M8 × 25)
3
18.62 ~ 23.52
1.9 ~ 2.4
13.74 ~ 17.36
Surge tank bolt (M6 × 106)
2
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Surge tank nut
1
18.62 ~ 23.52
1.9 ~ 2.4
13.74 ~ 17.36
Breather pipe bolt
2
9.80 ~ 11.76
1.0 ~ 1.2
7.23 ~ 8.68
Surge tank bracket bolt rear (M10 × 18 )
2
27.44 ~ 31.36
2.8 ~ 3.2
20.25 ~ 23.14
Surge tank bracket bolt front (M8 × 16)
2
18.62 ~ 23.52
1.9 ~ 2.4
13.74 ~ 17.36
ETC bracket bolt
2
15.68 ~ 25.48
1.6 ~ 2.6
11.57 ~ 18.80
Exhaust manifold nut
16
39.20 ~ 44.10
4.0 ~ 4.5
28.93 ~ 32.55
Heat proctor bolt
8
3.9 ~ 5.9
0.4 ~ 0.6
2.89 ~ 4.34
Front muffler
2
39.20 ~ 58.80
4.0 ~ 6.0
28.93 ~ 43.40
COMPRESSION
If the there is lack of power, excessive oil consumption or poor fuel economy, measure the compression
pressure.
1. Warm up and stop engine.
Allow the engine to warm up to normal operating temperature.
2. Remove the surge tank.
3. Remove the ignition coil connectors(A) and ignition coils(B).
4. Remove the spark plugs.
Using a 16mm plug wrench, remove the 6 spark plugs.
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