Kia Carnival (2007 year). Manual — part 572

2007 > 2.7L V6 GASOLINE >

REMOVAL

STATATER

1. Disconnect the battery negative cable.

2. Disconnect the starter cable (A) from the B terminal (B) on the solenoid (C), then disconnect the connector (D)

from the S terminal (E).

3. Remove the 2 bolts holding the starter, then remove the starter.

4. Installation is the reverse of removal.

5. Connect the battery negative cable to the battery.

DISASSEMBLY

1. Disconnect the M-terminal (A) on the magnet switch assembly (B).

2. After loosening the 3 screws (A), detach the magnet switch assembly (B).

3. Loosen the through bolts (A).

4. Remove the brush holder assembly (A), yoke (b) and armature (C).

5. Remove the shield (A) and packing (B).

6. Remove the lever plate (A) and lever packing (B).

7. Disconnect the planet gear (A).

8. Disconnect the planet shaft assembly (A) and lever (B).

9. Press the stop ring (A) using a socket (B).

10. After removing the stopper (A) using stopper pliers (B).

11. Disconnect the stop ring (A), overrunning clutch (B), internal gear (C) and planet shaft (D).

12. Reassembly is the reverse of disassembly.

Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).

INSPECTION

ARMATURE INSPECTION AND TEST

1. Remove the starter.

2. Disassemble the starter as shown at the beginning of this procedure.

3. Inspect the armature for wear or damage from contact with the permanent magnet. If there is wear or damage,

replace the armature.

4. Check the commutator (A) surface. If the surface is dirty or burnt, resurface with emery cloth or a lathe within the

following specifications, or recondition with #500 or #600 sandpaper (B).

5. Measure the commutator (A) runout.

a. If the commutator runout is within the service limit, check the commutator for carbon dust or brass chips

between the segments.

b. If the commutator run out is not within the service limit, replace the armature.

Commutator runout
Standard (New): 0.02mm (0.0008in.) max
Service limit: 0.05mm (0.0020in.)