Kia Carnival (2007 year). Manual — part 540

88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

33. Install the coolant reservoir tank.

34. Remove the jack from the upper oil pan.

35. Install lower oil pan.

(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.

(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on oil pan.

Bead width : 2.5mm(0.1in.).
But marked area(*) to be 5.0mm(0.2in.)

a. Make clean the sealing face before assembling two parts.
b. Remove harmful foreign matters on the sealing face before applying sealant.
c. When applying sealant gasket, sealant must not be protruded into the inside of oil pan.
d. To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.

(3) Install the lower oil pan (A).

Tightening torque :
9.80 ~ 11.76N.m (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

36. Install the side cover.

Tightening torque :
8.8 ~ 10.8N.m (0.9 ~ 1.1kgf.m, 6.5 ~7.9lb-ft)

37. Install the under cover (A).

Tightening torque :
8.8 ~ 10.8N.m (0.9 ~ 1.1kgf.m, 6.5 ~7.9lb-ft)

38. Install the RH front wheel.

Tightening torque :
88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

39. Install the intake air hose and air cleaner assembly.

(1) Install the intake air hose and air cleaner assembly(C).

(2) Connect the breather hose (B) to the air intake hose.

(3) Connect the MAF sensor connector (A).

40. Install the engine cover (A).

41. Connect the battery negative cable (A).

a. Refill engine with engine oil.
b. Refill radiator and reservoir tank with engine coolant.
c. Bleed air from the cooling system.
a. Start engine and let it run until it warms up. (until the radiator fan operates 3 or 4 times.)
b. Turn Off the engine. Check the level in the radiator, add coolant if needed. This will allow trapped air to

be removed from the cooling system.

c. Put radiator cap on tightly, then run the engine again and check for leaks.

Cylinder Head Assembly