Kia Carnival (2007 year). Manual — part 152

Check for rust on the rack when the bellows are replaced.

6. Remove the feed tube(A) from the rack housing.

7. While moving the rack slowly, drain the fluid from the rack housing.

8. Unstake the tab washer (A) which fixes the tie rod (B) and rack (C) with a chisel.

9. Remove the tie rod (B) from the rack (A).

Remove the tie rod (B) from the rack (A), taking care not to twist the rack.

10. Remove the yoke plug locking nut (A).

11. Remove the yoke plug (B) with a 14mm socket (A).

12. Remove the lock nut (D), yoke plug (C), rack support spring (B) and rack support yoke (A) from the gear box.

13. When the end of the circlip comes out of the notchedhole of the housing rack cylinder, turn the rack stopper (A)

clockwise and remove the circlip.

Be careful not to damage the rack.

14. When the end of the circlip comes out of the notched hole (A) of the housing rack cylinder, turn the rack stopper

(B) counterclockwise and remove the circlip.

Be careful not to damage the rack.

15. Remove the rack bushing and rack from the rack housing.

16. Remove the O-ring(A) from the rack bushing (B).

17. Remove the oil seal (B) from the rack bushing (A).

18. Remove the valve body (A) from the valve body housing (B) with a soft hammer.

19. Using the special tool, remove the oil seal and ballbearing from the valve body housing.

20. Remove the oil seal and O-ring from the rack housing.

Be careful not to damage the pinion valve cylinderinside of the rack housing.

21. Using the special tool (09573-33100, 09555-21000),remove the oil seal (A) from the rack housing.

Be careful not to damage the rack cylinder insideof the rack housing.

INSPECTION

1. Rack

(1) Check for rack tooth face damage or wear.

(2) Check for oil seal contact surface damage.

(3) Check for rack bending or twisting.