Kia Carnival (2007 year). Manual — part 397

9. Remove the crankshaft pulley bolt(A), washer(B) and crankshaft pulley(C).

Using the special tool(09517-21700, 09231-H1000), fix the crankshaft pulley and loosen the bolt(A).

10. Remove the drive belt idler(A).

11. Remove the drive belt auto-tensioner (A).

12. Remove the timing belt lower cover(A).

13. Loosen the auto-tensioner fixing bolt(A).

14. Adjust tension of the timing belt.

(1) Align the pointer(B) with the tensioner fork(back plate)(C) as shown below by turning the special washer(A)

counterclockwise with a hexagonal wrench.

(2) When the pointer(A) is aligned with the tensioner fork(back plate)(B), tighten the tensioner mounting bolts with

the special bolt fixed by a hexagonal wrench.

Tightening torque :
19.6~25.5Nm (2.0~2.6kgf.m, 14.5~18.8lb-ft)

(3) Remove the hexagonal wrench.

When the pointer (A) can not be aligned with the tensioner fork(back plate)(B), replace a new belt and
repeat the steps.

15. Rotate the crankshaft clockwise two revolutions in order to align the timing marks on the crankshaft sprocket, the

camshaft sprocket and high pressure pump pulley.

16. Confirm that the location of the pointer is aligned with tensioner fork (back plate).

The margin of error : ± 5°

17. Install the timing belt lower cover(A).

Tightening torque :
6.9~9.8Nm (0.7 ~ 1.0kgf.m, 5.1 ~ 7.2lb-ft)

18. Install the drive belt idler(A).

Tightening torque :
37.3Nm (3.8kgf.m, 27.5lb-ft)

19. Install the drive belt auto-tensioner (A).

Tightening torque :
15.7~22.6Nm (1.6 ~ 2.3kgf.m, 11.6 ~ 16.6lb-ft)