Kia Carnival (2007 year). Manual — part 407

5. Install the bearing caps aligning the cap numbers with the direction of the arrow marks.

6. Install the rockerarm shaft assembly(A) after bearing cap.

Tightening torque :
Nuts, Bolts: 17.7~26.5Nm (1.8 ~ 2.7kgf.m, 13.0~19.5lb-ft)
Small nuts: 7.8~11.8Nm (0.8 ~ 1.2kgf.m, 5.8~8.7lb-ft)

Distinguish between the intake and the exhaust rocker arm shaft (Intake: yellow, exhaust: black).

7. Install the camshaft oil seal.

8. Install the timing belt plate(A).

Tightening torque :
6.9~9.8Nm (0.7~1.0kgf.m, 5.1~7.2lb-ft)

9. Install the cylinder head cover.

(1) Apply sealant on the cylinder head as shown below.

(2) Before installing the cylinder head cover, check the clearance (A) between dowel pin on the edge of the

camshaft and the phase sensor.

Clearance (A) :
0.5 ~ 1.5mm (0.0197 ~ 0.0591in.)

(3) Install the cover (A) to the cylinder head after the gasket.

Tightening torque :
8.8~10.8Nm (0.9~1.1kgf.m, 6.5~8.0lb-ft)

10. Install the thermostat housing (B), the generator fixing bracket (A), and the water hose(C).

Tightening torque :
18.6~27.5Nm (1.9~2.8kgf.m, 13.7~20.3lb-ft)

11. Install the generator(A) with the fixing bolts(B,C), nut(D).

Tightening torque :
38.2~58.8Nm (3.9~6.0kgf.m, 28.2~43.4lb-ft)

12. Install the oil pipe(B), hose(C) to generator pressure pump(A).

Oil pipe eyd bolt
Tightening torque :
19.6~24.5Nm (2.0~2.5kgf.m, 14.5~18.1lb-ft)

13. Install the hose(C,D) and the pipe(E) to the ventilation housing(A) and the air separator(B).

14. Install the timing belt.

15. Install the intake manifold.

16. Install the exhaust manifold.

17. Install the injection pipe, injector. (Refer to FL- injector.)

18. Install the wire harness and the clamp to the cylinder head and the intake manifold.

(1) Install the air heater(A), CMP (Camshaft Position Sensor) connector(B).

(2) Install the oil pressure switch connector(A).