Kia Carens. Manual — part 21
gasket
Valve train noise
Worn valve guides
Repair
Low oil pressure
Refer to lubrication system
Improper valve clearance
Check HLA's
Broken valve spring
Replace
Sticking valves
Free valves
Camshaft worn or faulty
Replace
Insufficient power
Insufficient compression caused by :
1. Improper valve clearance
2. Leakage from valve seat
3. Seized valve stem
4. Weak or broken valve spring
5. Failed cylinder head gasket
6. Cracked or distorted cylinder
head
7. Sticking damaged or worn piston
ring
8. Cracked or worn piston
1. Check HLA's
2. Repair or replace
3. Replace
4. Replace
5. Replace
6. Repair or replace
7. Replace
8. Replace
Fuel system malfunction
Refer to fuel system
Slipping clutch
Refer to clutch
Dragging brakes
Refer to brake system
Wrong tire size
Refer to wheel and tires
Restricted exhaust system
Refer to exhaust system
Abnormal combustion
Improper valve clearance
Check HLA's
Sticking or burned valve
Replace
Weak or broken valve spring
Replace
Carbon accumulation combustion
chamber
Refer exhaust system
Engine knocks at idle when hot Loose or worn accessory drive
belt/tensioner
Check belts and tensioners
Replace if necessary
A/C compressor or generator bearing Replace
Improper oil viscosity
Install proper oil viscosity for
expected temperatures
Excessive piston pin clearance
Install new piston, pin and/or
connecting rod
Connecting rod clearance
Check and replace rods if necessary
Insufficient piston-to-bore clearance
Relace piston if necessary
Faulty timing belt tensioner or idler
Replace
Loose Crank-shaft pulley
Tighten or replace if necessary
Slight at idle, becomes louder
as engine speed is increased
Valve spring vlivking on valve cotter,
off square or broken
Repair or replace
Excessive stem to guide clearance
Repair
Excessive valve spring seat runout
Repair
Engine knocks when cold
Execcive piston to wall clearance
Replace pistons
Loose or broken damper pulley
Tighten or replace
Knock increases with torque
Excessive piston to bore clearance
Replace piston
Bent connecting rod
Replace
Engine has heavy knock when
hot and torque is applied
Broken damper pulley
Replace
Accessory belts too tight or damaged Adjust or replace belt
Belt tensioned damaged
Replace
Flywheel cracked or loose clutch
plate
Replace flywheel or clutch plate
Excessive main bearing clearance
Repair
Excessive rod bearing clearnace
Repair
Engine has light knock when
hot and under light load
conditions
Improper timing
Check timing
Piston pin connecting rod
Replace piston pin and/or rod
Poor quality fuel
Use recommended or higher grade
fuel
Exhaust leak at manifold
Tighten bolts and/or replace exhaust
manifold gasket of necessary
Engine knocks during initial
start up and lasts only a few
seconds
Improper oil viscosity
Install proper oil viscosity for
expected temperatures
Timing belt
Problem
Possible cause
Action
Tooth is broken or cracked
Camshaft jamming
Inspect camshaft by removing
cylinder head cover
Repair or replace if necessary
Back surface is cracked and/or
worn
Tensioner jamming
Inspect cooling system
Refer to engine cooling system
Engine overheating
Remove timing belt cover and
inspect
Replace if necessary
Interference with timing belt cover
Remove timing belt cover and
inspect
Side surface is worn and/or
frayed
Improper installation of timing belt
Remove timing belt and reinstall
Malfunction of timing belt guide plate
Remove timing belt and inspect
guide plate
Teeth are worn
Poor belt cover sealing
Remove timing belt cover and
inspect
Replace if necessary
Coolant leak at water pump
Inspect water pump
Replace if necessary
Camshaft malfunction
Inspect camshaft by removing the
cylinder head cover
Repair or replace if necessary
Excessive belt tension
Remove tensioner spring and inspect
Replace if necessary
Oil or coolant is on the belt
Poor oil sealing
Inspect front oil seals
Replace if necessary
Coolant leak at water pump
Inspect water pump
Replace if necessary
Poor belt cover sealing
Remove timing belt cover and
inspect
Replace if necessary
HLA (Hydraulic lash adjuster)
Problem
Possible cause
Action
1. Noise when engine is started
immeaiately after oil is changed
2. Noise when engine is starter after
setting apporx. one day
Oil leakage in
Oil passage
Run engine at 2,000~3,000rpm
If noise stops after 2 seconds- 10
minutes*, HLA is normal
If not, replace HLA
*Time required for engine oil to circulate
with in engine includes tolerance for
engine oil condition and ambient
temperature.
3. Noise when engine is started after
cranking for 3 seconds or more
4. Noise when engine is started after new
HLA installed.
Oil leakage in
HLA
5. Noise continues more than 10 minutes
Insufficient oil
pressure
Check oil pressure.
If lower than specification, check for cause.
Oil pressure : 313.9~490.5kPa
(3.2~5.0kg/cm², 45.5~71.1psi)-3,000rpm
Faulty HLA
Press down HLA by hand.
If it does not move, HLA is normal.
If it moves, replace HLA.
Measure valve clearance
If more than 0mm (0in), replace HLA
6 Noise during idle after high-speed
running
Incorrect oil amount
Check oil level.
Drain or add oil as necessary
Deteriorated Oil
Check oil quality
If deteriorated, replace with specified type
and amount oil
Cooling system
Problem
Possible Cause
Action
Overheating
Coolant level insuficient
Coolant leakge
Radiator fins clogged
Radiator cap malfunction
Fan motor malfunction
Thermostat malfunction
Water passage clogged
Water pump malfunction
Add
Repair
Clean
Replace
Replace
Replace
Clean
Repalce
Corrosion
Impurities in coolatn
Replace
Lubrication system
Problem
Possible cause
Action
Engine hard starting
Improper engine oil
Replace
Insufficient engine oil
Add oil
Excssive oil consumption
Internal wear : Worn rings worn valve
guides, worn valve seals or failed
cylinder head gasket
Replace
Oil leak
Repair
Oil pressure drop
Insufficient oil
Add oil
Oil leakage
Repair
Worn and/or damaged oil pump gear Replace
Worn plunger (inside oil pump) or
weak spring
Replace
Clogged oil strainer
Clean
Excessive main bearing or
connecting rod bearing clearance
Refer to Crankshaft insprction
Warning lamp illuminates while
illuminates while engine is
running
Oil pressure drop
As desribed above
Malfunction of oil pressure switch
Replace
Malfunction of electrical system
Replace or repair warning lamp
and/or related wire harness
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