Kia Carens. Manual — part 210
Brake System
General Information
Brake System
2001 > 1.8L DOHC >
Special tool
Tool
(Number and Name)
Illustration
Use
0K130 430 019
Flare nut wrench
Used to remove and install brake pipe.
0K130 430 017
Disc brake expander
Used to assemble disc pad.
0K670 990 AA0
Bearing installer set
Used to remove sensor rotor.
0K9A4 430 001
Adjustment gauge
Used to adjust push rod gap.
0K9A4 263 001
Brake piston wrench
Used to turn in brake caliper piston.
K2CA 089 HSP
Hi/Scan pro
Used to diagnose anti-lock brake system.
2001 > 1.8L DOHC >
Troubleshooting guide
Troubleshooting guide
Possible cause
Action
Poor braking
Leakage of brake fluid
Repair
Air in system
Bleed air
Worn pad or lining
Replace
Brake fluid, grease, oil or water on pad or lining
Clean or replace
Hardening of pad or lining surface or poor contact
Grind or replace
Malfunction of disc brake piston
Replace
Malfunction of master cylinder or wheel cylinder
Replace or replace
Malfunction of power brake unit
Replace
Malfunction of check valve (vacuum hose)
Replace
Damaged vacuum hose
Replace
Deterioration of flexible hose
Replace
Malfunction of dual proportioning valve (NON ABS
only)
Replace
Brakes pull to one side
Worn pad or lining
Replace
Brake fluid, grease, oil or water on pad or lining
Clean or replace
Hardening of pad or lining surface or poor contact
Grind or replace
Abnormal wear or distortion of disc, drum, pad, or
lining
Repair or replace
Malfunction of automatic adjuster
Repair or replace
Loose backing plate/dust cover mounting bolts
Tighten
Malfunction of wheel cylinder
Repair or replace
Improperly adjust wheel alignment
Adjust
Unequal tire air pressures
Adjust
Brake do not release
No brake pedal play
Adjust
Improperly adjusted push rod clearance
Adjust
Clogged master cylinder return port
Clean
Weak brake pad or shoe return spring
Replace
Wheel cylinder not returning properly
Clean
Malfunctioning piston seal on disc brake
Replace
Excessive run out of disc plate
Replace
Incorrect shoe position
Clean or replace
Incorrect adjustment of wheel bearing preload
Pedal goes too far(too
much pedal stroke)
Improperly adjust pedal play
Adjust
Worn pad or lining
Replace
Air in pipes
Bleed air
Abnormal noise or
Worn pad or lining
Replace
vibration during braking
Deteriorated pad or lining
Grind or replace
Brakes do not release
Repair
Foreign material or scratches on disc plate or drum
contact surface
Clean
Loose backing plate/dust cover or caliper mounting
bolts
Tighten
Damaged discdrum contact surface
Replace
Poor contact of pad or lining
Repair or replace
Insufficient grease on sliding parts
rease
Steering wheel pulls to
one side
Dragging brake
Repair
Malfunction of steering system
Damaged or unbalanced wheel(s)
Incorrect tire pressure
Malfunctin of suspension
Parking brake system
Problem
Possible cause
Remedy
Brakes do not release
Improper return of parking brake cable or improper
adjustment
Repair or adjust
Parking brake does not
hold well
Excessive lever stroke
Adjust
Brake cable stuck or damaged
Repair or replace
Brake fluid or oil on pad or lining
Clean or replace
Hardening of pad/lining surface or poor contact
Grind or replace
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