Kia Carens. Manual — part 91
2001 > 1.8L DOHC >
DESCRIPTION AND OPERATION
Front axle
The front suspension consists of MacPherson struts and a single wishbone lower control arm. The upper end of each
strut is suspended from body's inner fender with a steering knuckle bolted to lower end of the strut.
A forged steering knuckle bolts to shock absorber.
Low ball joint is pressed into control arm and is attached to steering knuckle. Wide stance control arms are supported by
rubber bushings at each end. Body lean on turns is controlled by a hollow stabilizer bar that connects to both front strut.
Front wheels are attached to front hub and rotor assemblies. Front hub and rotor assemblies are supported by one-piece
roller bearings mounted in steering knuckle. wheel bearing is pressed into wheel bearing assembly.
Rear axle
Rear suspension is fully independent utilizing a rear MacPherson strut at each wheel. A fored rear spindle bolts to shock
absorber, double rear lateral links, and a single trailing arm.
Both lateral links and trailing arm have rubber bushings at each end. Lateral links are attached to rear sub-frame and
spindle with a common bolt and nut assembly at each end. Trailing arm bolts to spindle and a bracket on floorpan.
If a rear suspension component becomes bent or damaged, do not attempt to straighten it. Always replace with a
new part.
Lateral links, trailing arms, and spindles are normally replaced only when part has been damaged or when vehicle has
been involved in an accident. If a suspension part has been damaged, be sure to check underbody dimensions of
vehicle. If bearing requires service, it must be replaced as an assembly.
Driveshaft
Halfshafts are mechanical links that transfer engine torque from transaxle and differential to front wheels. At transaxle
end, halfshafts are splined to differential side gears. Disengagement of left shaft from gear is prevented by an expanding
spring steel circlip expands into a counterbore machined into back side of gear.
Wheel end of halfshafts are splined to wheel hubs which are supported on one-piece wheel bearings.
Disengagement of shaft from wheel hub is prevented by a staked halfshaft attaching nut. Backlash between wheel hub
and halfshaft is eliminated by splindes. Wheel hub splines are machined straight while halfshaft splines are machined
with straight helical cut.
Differences in splines provide a tight backlash-free coupling without removal and installation problems associated with an
interference fit.
Constant Velocity (CV) joints are installed at both ends of halfshafts. All in board CV joint are tripod joint type. Tripod
joints are used to prevent transfer of engine vibration through driveshaft to vehicle body.
Contstant velocity joints are necessary because halfshaft is required to transmit torque while compensating for
suspension movement. As suspension moves, CV joints allow halfshaft to change length and to operate smoothly
through varying angles.
For necessary flexibility, Birfield-type CV joints uses three balls mounted on needle bearings and a spider. In both types
of joints, outer race is machined into CV joint housing.
Tripod CV joints can be disassembled and serviced.
Other than CV joint boot, outboard Birfield CV joint is serviced only as an assembly with shaft.
2001 > 1.8L DOHC >
GENERAL DIAGNOSTICS AND TESTS
Front axle
Problem
Possible cause
Action
Steering wheel vibration
Excessive wheel bearing play
Adjust or replace
Damaged or worn wheel bearing
Replace
Pulling to one side
Excessive wheel bearing play
Adjust or replace
Damaged or worn wheel bearing
Replace
Excessive steering wheel play
Excessive wheel bearing play
Adjust or replace
Linkage
Damaged or worn wheel bearing
Replace
Insufficient grease on spline or joint
of jointshaft
Lubricate or replace
Bending of joint as shaft or drive
shaft
Replace
Worn joint shaft spline or drive shaft
Replace
Insufficient grease on joint or spline
of drive shaft
Lubricate or replace
Worn drive shaft
Replace
Grease leakage from foot
Damage or tear of boot
Replace
Malfunction or disassembly of boot
band
Replace
Excessive grease
Repair
Rear axle
Problem
Possible cause
Action
Steering wheel vibration
Damaged or worn wheel bearing
Replace
Excessive wheel bearing play
Adjust or replace
Pulling to one side
Damaged or worn wheel bearing
Replace
Excessive wheel bearing play
Adjust or replace
Excessive wheel play
Excessive wheel bearing play
Adjust or replace
Damaged or worn wheel bearing
Replace
2001 > 1.8L DOHC >
SPECIFICATIONS
Driveshaft and axle
Engine
TB DOHC
Item
MTX
ATX
Driveshaft
Type of joint
Inside
Tripod
Outside
Ball joint
Length of joint Left side
24.80in (630mm)
25.11in (638mm)
Right side
25.02in (635.7mm)
25.02in (635.7mm)
Shaft diameter Right side
0.95(ø)in (24mm)
Left side
0.95(ø)in (24mm)
Number of
teeth
Left side
BJ side
28
28
TJ side
28
24
Right
side
BJ side
28
28
TJ side
28
28
Front axle
Axis direction
bearing play
0.003in (0.1mm)
Rear axle
Axis direction
bearing play
0.003in (0.1mm)
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