Kia Carens. Manual — part 86

2001 > 1.8L DOHC >

Removal

FUEL IS EXPLOSIVE. WHEN WORKING ON FUEL SYSTEM MAKE SURE TO SUPPLY ADEUATE
VENTILATION TO THE WORK AREA. DO NOT SMOKE, AND KEEP SPARKS AND OPEN FLAMES
AWAY.

1. Depressurize fuel system. Refer to “Releasing fuel system pressure”.

2. Disconnect fuel hoses from fuel filter.

3. Remove fuel filter and bracket.

Removal

Fuel filler pipe assembly

FUEL IS EXPLOSIVE. WHEN WORKING ON FUEL SYSTEM MAKE SURE TO SUPPLY ADEQUATE
VENTILATION TO THE WORK AREA. DO NOT SMOKE, AND KEEP SPARKS AND OPEN FLAMES
AWAY.

1. Open fuel filler door.

2. Remove filler cap.

3. Remove two upper mounting screws from fuel filler pipe assembly.

4. Remove two bolts and two fasteners and remove splash shield from left rear wheel well.

5. Raise vehicle.

6. Remove two bolts from attaching fuel filler pipe assembly to vehicle sub-frame.

7. Loosen clamps and remove fuel filler pipe assembly from joint hose.

Installation

When installing fuel filter, push fuel hose fully onto fuel filter.

1. Install fuel filter and bracket.

Tightening torque : 9.5lb-ft(12.9N·m 1.3kg-cm)

2. Connect fuel hoses.

Installation

Fuel filler pipe assembly

FUEL IS EXPLOSIVE. WHEN WORKING ON FUEL SYSTEM PARTS, MAKE SURE TO SUPPLY
ADEQUATE VENTIATION TO THE WORK AREA. DO NOT SMOKE, AND KEEP SPARKS AND OPEN
FLAMES AWAY.

1. Raise vehicle.

2. Connect fuel filler pipe assembly to joint hose.

3. Install attaching bolts to bracket holding fuel filler pipe assembly to vehicle sub-frame.

Tightening torque.: 6.5~12.7 N·m,90~130 kg-cm)

4. Install splash shield and two bolt and two fasteners.

Tightening torque:7.7~12.2 lb-ft(10.8~16.7N·m, 1.1~1.7 kg-m)

5. Lower vehicle on hydraulic lift to ground level.

6. Install two upper mounting screws to fuel filler pipe assembly.

Tightening torque:1.8~2.5 lb-ft(2.5~3.5N·m, 25~36 kg-m)

7. Install filler cap.

8. Close the fuel filler door.

Fuel System

Fuel Delivery System - Injector

Fuel System

2001 > 1.8L DOHC >

Check operation

1. Warm up engine and let engine idle.

2. Listen for found of each unjector running by using sound scope or screwdriver.

FUEL IS EXPLOSIVE. WHEN WORKING ON FYEL SYSTEM, MAKE SURE TO WUPPLY ADEAUATE
VENTILATION TO THE WORK ATEA. DO NOT SMORKE, AND KEEP SPARKS AND OPEN FLAMES
AWAY.

Make sure the fuel injectors are firmly seated on the fuel rail to prevent movement and possible
damage.

3. If no sound is head, measure injector resistance.

4. If injector is OK, check wiring to injector and voltages of ECM terminals 3, 32, 31, 4.

5. If removal of injector system is needed, refer to "On-Vehicle Service".

Fuel leakage test

1. Remove injectors together with fuel rail.

2. Secures injectors to fuel rail with wire.

3. Connect data link connector terminals FUEL PUMP and B+ with jumper wire.

4. Turn ignition switch ON.

5. Tilt injectors about 60 degrees and verify that no fuel leaks from the injector nozzles.

6. If fuel leaks, replace injector. Refer to "On-Vehicle Service".

7. Turn ignition switch "OFF" and remove jumper wire.

Volume test

1. Remove injectors together with fuel rail.

2. Secure injectors to distributor pipe with wire.