Kia Carens. Manual — part 143

27. Install small sun gear and one-way clutch No. 1.

A. Verify that thrust bearing and bearing race are installed in correct position.

B. Install small sun gear and one-way clutch No. 1 while rotating it.

28. Install reverse/forward clutch assembly.

A. Verify that thrust vearing is installed in correct position.

B. Install reverse/forward clutch assembly while rotating it.

Measure height difference between reverse/forward drum and transaxle case.

Maximum : 0.035 in (0.9 mm)

29. Install snap ring into bottom ring groove of turbine shaft.

30. Measure total end play select a suitable bearing race as follows :

A. Set thrust bearing onto reverse/forward clutch assembly.

B. Remove previously used race and gasket.

C. Set thickest bearing race 0.089 in (2.2 mm) onto oil pump.
D. Set oil pump onto clutch assembly.

Do not install oil pump gasket at this time.

E. Measure clearance (A) between transaxle case and oil pump.

F. Select a suitable bearing race from cahrt below.

Clearance (A) in (mm)

Select this bearing race in (mm)

0.036~0.043 (0.091~1.10)

0.047 (1.2)

0.028~0.035 (0.71~0.90)

0.055 (1.4)

0.020~0.027 (0.51~0.70)

0.063 (1.6)

0.012~0.019 (0.31~0.50)

0.071 (1.8)

0.004~0.011 (0.11~0.30)

0.079 (2.0)

0~0.003 (0~0.10)

0.087 (2.2)

G. Remove oil pump.

H. Place selected bearing race and a new gasket onto oil pump.

I. Install oil pump onto transaxle assembly.

Tightening torque : 14~18 lb-ft (N·m, 190~260 kg-cm)

31. Verify 2-4 brake band adjustment as follows :

A. Install servo piston to SST (0K2CA 190 AA2).
B. Install servo retainer O-ring onto SST (0K2CA 190 AA2).

C. Coat O-ring with ATF, install band servo assembly and SST into transaxle case and secure it with snap

ring.

Insure that 2-4 brake band is correctly positioned against band servo piston stem.

D. Set a dial indicator against piston stem.

E. Apply compressed air through fluid passage with a rubber-tipped air nozzle as shown and measure piston

stem stroke.

Air pressure : 57 psi (392 kPa, 4.0 kg/cm²) maximum
Stroke : 0.039~0.067 in (1.0~1.7 mm)

F. If not within specification, select proper piston stem from below.

Piston stem length in (mm)

3.740 (95.0)

3.760 (95.5)

3.780 (96.0)

3.799 (96.5)

3.819 (97.0)

3.389 (97.5)

3.868 (98.0)

3.878 (98.5)

3.898 (99.0)

G. Remove band servo assembly and remove SST.

Do not deform snap ring when removing it.

32. Install servo into transaxle case with SST (0K2CA 190 AA2).

A. Install servo spring and servo assembly.
B. Install snap ring.

C. Position 2-4 brake band onto band servo piston stem.

33. Align manual valve with pin on manual plate and install control valve body.

Tightening torque : 69.6~94.8 lb-in (7.9~10.7 N·m, 80~110 kg-cm)
Bolt length : (measured from below the head)
A : 1.18 in (30 mm)
B : 1.97 in (50 mm)
C : 0.55 in (14 mm)