Kia Carens. Manual — part 119

22. Remove pinch bolt and front left ball joints and disconnect ball joints from steering knuckles.

23. Gently pry left driveshaft from transaxle.

24. Slide driveshaft assembly out of transaxle and install SST (0K201 270 014).

25. Remove four No.2 engine mounting bolts and remove No.2 engine mount.

26. Remove four catalytic converter bolts (two front, two rear) and remove catalytic converter.

27. Remove three No.1 engine mount bracket bolts and loosen No.1 engine mount nut.

28. Disconnect extension bar (two washers, one nut).

29. Disconnect control rod (one nut, one bolt, one clip).

30. Remove one lower starter bolt and set aside starter.

31. Remove four lower clutch housing bolts and support transaxle with jack or suitable floor jack and then remove

remaining two bolts.

32. Gently separate transaxle assembly from engine and lower.

Installation

1. Raise and suitable support vehicle.

2. Set transaxle on jack or floorjack and position transaxle under vehicle.

3. Raise transaxle and align transaxle with engine.

4. Connect transaxle to engine using six mounting bolts through clutch housing.

Tightening torque :

: 28~38 lb-ft (37~52 N·m, 3.8~5.3 kg-m)
: 66~86 lb-ft (89~116 N·m, 9.1 ~11.9 kg-m)

5. Remove floorjack from transaxle.

6. Remove SST(0K201 270 014).

7. Install starter using lower starter bolt.

8. Install new clip onto driveshaft.

9. push left driveshaft into transaxle with opening of clip pointing upward.

10. install left lower ball joints into steering knuckle then install pinch bolt.

Tightening torque : 32~45 lb-ft (43~61 N·m, 4.4~6.2 kg-m)

11. Install left stabilizer control links to bracket attached to shock absorber.

Tightening torque : 32~45 lb-ft (43~61 N·m, 4.4~6.2kg-m)

12. Install left tie rod end to steering knukle then install tie rod end nuts.

Tightening torque : 22~33 lb-ft(30~44 N·m, 3.0~4.5 kg-m)

13. Insert cotter pins.

14. Connect control rod with one nut and two bolts.

15. Connect extension bar with two washers and one nut.

16. Install No.1 engine mount then install three mounting bolts.

Tightening torque : 49~69 lb-ft (67~93 N·m, 6.8~9.5kg-m)

17. Install catalytic converter and four bolts (two front, two rear).

Tightening torque : Front : 27~38 lb-ft (37~52 N·m, 3.8~5.3 kg-m), Rear : 31~45 lb-ft(42~61 N·m,
4.3~6.2 kg-m)

18. Install No.2 engine mount, then install four mounting bolts.

Tightening torque : 28~38 lb-ft (38~51 N·m, 3.8~5.3 kg-m)

19. Install clutch release cylinder with two boots and attach hydraulic line to retainer clip.

Tightening torque : 13~19 lb-ft (18~26 N·m, 1.9~2.6kg-m)

20. Install drain plug.

21. Install engine mounting member-to chassis bolts (two front) and nuts (two rear.)

Tightening torque : : 48~65 lb-ft (64~89 N·m, 6.5~9.1kg-m)

22. Install two No.2 engine mount-to mounting member nuts.

Tightening torque : : 23~38 lb-ft (38~51 N·m, 3.8~5.3kg-m)

23. Install left splash shield (three bolts and three fasteners)

24. Install both ring and left wheels, then tighten both right and left lug nuts (four lug nuts each).

Tightening torque : 65~87 lb-ft(88~118 N·m, 9~12 kg-m)

25. Install No.4 engine mount then install mounting nuts (three to transaxle).

Tightening torque : 49~68 lb-ft(68~93 N·m, 6.8~9.5kg-m)

26. Lower vehicle.

27. Remove engine support bar SST(0K201 170 AA0).

28. Install two upper clutch housing bolts.

Tightening torque : 66-86 lb-ft(89-116 N·m, 9.1-11.9 kg-m)

29. Install two upper starter bolts.