Kia Carens. Manual — part 146

2001 > 1.8L DOHC >

Component

Brake band

2001 > 1.8L DOHC >

Disassembly

Brake band

1. Disassembly in order shown in figure.

Use a piece of wire to secure 2-4 brake band so that it is not damaged by being allowed to fully expand.

Inspection

Brake band

2-4 Brake band

1. Check 2-4 brake band for wear and burnt friction material.

Servo return spring

1. Measure servo return spring free length and check for deformation.

Free length : 1.703 in (43.25 mm)

2. If not within specification, replace servo return spring.

Orifice check spring

Do not compress spring when measuring it with vernier calipers.

1. Measure spring free length.

Specifications

Outer diameter in (mm)

Free length in (mm)

Number of coils in (mm)

Wire diameter in (mm)

2.925 (7.5)

1.291 (32.8)

10

0.024 (0.6)

2. If not as specified, replace spring.

Reassembly

Brake band

Install spring exactly in direction shown.

1. Install orifice valve, orifice check spring, and orifice holder as shown.

2. Install orifice assembly and washer to transaxle case.

3. Tighten orifice assembly using a hexagonal wrench.

Tightening torque : 29~39 lb-ft (40~53 N·m, 4.0~5.0 kg/cm²)

4. Install band strut.

5. Install 2-4 brake band.

6. Apply ATF to new D-rings and install them to servo piston.

D-ring inner diameter :
Piston stem side : 2.303 in (58.5 mm)
Servo retainer side : 1.157 in (29.4 mm)

7. Insert piston stem into servo piston and secure it with a new spring clip.

8. Apply ATF to new O-ring and install it to servo retainer.

O-ring inner diameter : 2.587 in (65.7 mm)

9. Assemble servo piston and servo retainer.

Do not install servo piston and retainer into transaxle case at this time.

10. Install snap ring.