Kia Carens. Manual — part 236

12. Remove door lock assembly.

A. Disconnect two remote control rods from outside door handle assembly.

B. Remove three screws from door lock assembly and remove assembly from access hole.

C. Remove two mounting nuts from outside door handle.
D. Remove outside door handle.

13. Remove rearview mirror from door.

A. Disconnect electrical connector.
B. Remove three mounting screws and remove mirror.

14. Remove wiring harness.

A. Disconnect harness connectors from inner door frame.

B. Pull out wiring harness from access hole.

15. Remove door checker installation bolt from body.

16. Remove door by removing bolts on both hinges.

Installation

Front door

1. Install door.

A. Position door on vehicle properly.
B. Install bolts on both hinges.

Tightening torque : 13~22 Ib·ft (18~29 N·m, 1.8~3.0 kg·m)

2. Install dust weatherstrip.

3. Install one bolt on door checker pin assembly.

Tightening torque : 16~20 Ib·ft (22~27 N·m, 1.1~2.8 kg·m)

4. Install wiring harness.

A. Position wiring harness in access hole.
B. Fasten five harness connectors onto door frame.

5. Install rearview mirror on door.

A. Position rearview mirror on door as originally positioned.
B. Install three mounting bolts.

C. Connect electrical connector.

6. Install door lock assembly.

A. Position it as originally positioned through access hole.

B. Install three mounting screws.

Tightening torque : 34~52 Ib·in (4~6 N·m, 40~60 kg·cm)

7. Install outside door handle.

A. Connect two control rods of door lock assembly.
B. Install two mounting nuts.

8. Install glass guide.

A. Position glass guide as originally positioned through access hole.
B. Install one bolt.

Tightening torque : 61~86 Ib·in (7~10 N·m, 70~100 kg·cm)

9. Install run channel. Use soap and water for lubrication.

10. Install regulator assembly.

A. Position regulator assembly through access hole.

B. Install seven mounting nuts.

Tightening torque : 61~86 Ib·in (7~10 N·m, 70~100 kg·cm)

C. Connect electrical connector for motor of regulator assembly.

11. Install window glass.

A. Position glass carefully:

Hold glass from both its inner and outer surfaces. While tilting it towards hinge side of door, place it on
small bracket on window regulator assembly.

B. Loosely install two glass mounting bolts on power window regulator assembly.

C. Reconnect window operating switch.
D. Connect negative battery cable.

E. Turn on ignition and move glass up and down to ensure proper function.

F. Make adjustments as necessary.

G. Turn off ignition.

H. Disconnect negative battery cable.

I. Tighten two glass mounting bolts on power window regulator assembly.

J. Tighten one bolt on glass guide.

Tightening torque : 61~86 Ib·in (7~10 N·m, 70~100 kg·cm)

K. Connect negative battry cable.

L. Turn on ignition.

M. Position window all way down.

N. Turn off ignition.

O. Disonnect negative battery cable.

P. Remove power switch.

12. Install plastic door screen.

A. Fasten plastic door screen.
B. Pull out electrical harness connector from plastic door screen.

C. Pull out remote control rod for inside door handle from plastic door screen.

13. Install inside door handle.

A. Connect one control rods of door lock assembly.
B. Install one mounting screw.

Tightening torque : 26~35 Ib·in (2~4 N·m, 30~40 kg·cm)