Kia Mentor / Sephia Electrical System. Manual — part 218

* DRIVETRAIN SYSTEMS UNIFORM INSPECTION GUIDELINES *

Condition Code Procedure

Attaching hardware
bent . . . . ... B ... Require repair or replacement
of bent part if available;
otherwise, replace bushing.
Attaching hardware
broken . . . . . A ... Require replacement of broken
part if available; otherwise,
replace bushing.
Attaching hardware
corroded, affecting
structural integrity ... A . Require replacement of corroded
part if available; otherwise,
replace bushing.
Attaching hardware
incorrect . . . .. A . . .. Require replacement of
incorrect part if available;
otherwise, replace bushing.
Attaching hardware
loose . . . . .. A ... Require repair or replacement
of loose part if available;
otherwise, replace bushing.
Attaching hardware
missing . . . . C .. Require replacement of missing
part if available; otherwise,
replace bushing.
Attaching hardware
threads damaged . . A ... Require repair or replacement
of part with damaged threads if
available; otherwise, replace
bushing.
Attaching hardware threads
stripped (threads
missing) . . . ... A . . Require replacement of part
with stripped threads if
available; otherwise, replace
bushing.

Binding . . . . . A .. Require repair or replacement.
Contaminated . . . 1 . . . Suggest replacement.
Deteriorated, affecting
performance . . . A .. Require repair or replacement.
Distorted, affecting
performance . . . A .. Require repair or replacement.
Missing . . . . . A . . . Require replacement.

* DRIVETRAIN SYSTEMS UNIFORM INSPECTION GUIDELINES *

Noisy . . . . ... 2 . . .. (1) Further inspection
required.
Rubber separating from
internal metal sleeve on
bonded bushing . . . A . . . Require replacement.
Seized . . . . .. A . . . Require replacement.
Shifted (out of
position) . . . .. B .. Require repair or replacement.
Split . . . . ... A . . . Require replacement.
Surface cracking (weather-
checked) . . . ... .. . . No service suggested or
required.
Worn, affecting
performance . . . A .. Require repair or replacement.
Worn close to the end of
its useful life . . 1 . . . Suggest replacement.

(1) - If noise isolated to bushing, suggest repair or
replacement.
CAUTION: Use only approved lubricant on rubber bushings.
Petroleum-based lubricants may damage rubber bushings.

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CABLES (SPEEDOMETER)

CABLE (SPEEDOMETER) INSPECTION

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Condition Code Procedure

Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Bent . . . . . A .. Require repair or replacement.
Binding . . . . . A .. Require repair or replacement.
Bracket bent, affecting
performance . . . A .. Require repair or replacement.
Bracket bent, not
affecting performance .. .. . . No service suggested or
required.
Bracket broken, affecting

* DRIVETRAIN SYSTEMS UNIFORM INSPECTION GUIDELINES *Article Text (p. 16)

performance . . . A . . . Require replacement.
Bracket broken, not
affecting performance .. .. . . No service suggested or
required.
Bracket corroded,
affecting performance .. A .. Require repair or replacement.
Bracket corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Bracket cracked, affecting
performance . . . A .. Require repair or replacement.
Bracket cracked, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket loose, affecting
performance . . ... A .. Require repair or replacement.
Bracket loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket missing . . . C . . . Require replacement.
Broken . . . . .. A . . . Require replacement.
Cracked . . . . . A .. Require repair or replacement.
Disconnected . . . A .. Require repair or replacement.
Kinked . . . . .. A .. Require repair or replacement.
Melted . . . . .. A . . ... (1) Require repair or
replacement.
Missing . . . . . C . . . Require replacement.
Noisy . . . . ... 2 .. Suggest repair or replacement.
Routed incorrectly . .. 2 . . . . . Suggest repair.
Seized . . . . .. A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or
replacement of part.

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CABLES (TV, DETENT AND SHIFT)

CABLE (TV, DETENT AND SHIFT) INSPECTION

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Condition Code Procedure

Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement

* DRIVETRAIN SYSTEMS UNIFORM INSPECTION GUIDELINES *

of hardware.
Bent . . . . . A .. Require repair or replacement.
Binding . . . . . A .. Require repair or replacement.
Bracket bent, affecting
performance . . . A .. Require repair or replacement.
Bracket bent, not
affecting performance .. .. . . No service suggested or
required.
Bracket broken, affecting
performance . . . A . . . Require replacement.
Bracket broken, not
affecting performance .. .. . . No service suggested or
required.
Bracket corroded,
affecting performance .. A .. Require repair or replacement.
Bracket corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Bracket cracked, affecting
performance . . . A .. Require repair or replacement.
Bracket cracked, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket loose, affecting
performance . . . A .. Require repair or replacement.
Bracket loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket missing . . . C . . . Require replacement.
Broken . . . . .. A . . . Require replacement.
Cracked . . . . . A .. Require repair or replacement.
Disconnected . . . A .. Require repair or replacement.
Frayed . . . . .. A . . . Require replacement.
Kinked . . . . .. A .. Require repair or replacement.
Melted . . . . .. A . . ... (1) Require repair or
replacement.
Missing . . . . . C . . . Require replacement.
Noisy . . . . ... 2 .. Suggest repair or replacement.
Out of adjustment . ... B . . ... (2) Require repair or
replacement.
Routed incorrectly . .. 2 . . . . . Suggest repair.
Seized . . . . .. A .. Require repair or replacement.
Self-adjuster
inoperative . . . A .. Require repair or replacement
of self-adjuster.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.