Kia Mentor / Sephia Electrical System. Manual — part 63

of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Bracket bent, affecting
performance . . . A .. Require repair or replacement.
Bracket bent, not
affecting performance .. .. . . No service suggested or
required.
Bracket broken, affecting
performance . . . A . . . Require replacement.
Bracket broken, not
affecting performance .. .. . . No service suggested or
required.
Bracket corroded,
affecting performance .. A .. Require repair or replacement.
Bracket corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Bracket cracked, affecting
performance . . . A .. Require repair or replacement.
Bracket cracked, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket holes elongated,
affecting performance .. A .. Require repair or replacement.
Bracket holes elongated,
not affecting
performance . . . .. . . No service suggested or
required.
Bracket loose, affecting
performance . . . A .. Require repair or replacement.
Bracket loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket missing . . . C . . . Require replacement.
Connection damaged . .. B .. Require repair or replacement.
Contaminated, affecting
performance . . . A . . . Require replacement.
Corroded internally . . 1 . . . Suggest replacement.
Dessicant bag
deteriorated . . ... A . . (1) Require replacement.
Further inspection required.
Dessicant at the end of
its useful life
(saturated

1996 Kia Sephia

with moisture) . . . 1 .. Suggest repair or replacement.
Filter screen torn . .. A .. Require replacement of screen.
Fitting damaged . . . B .. Require repair or replacement.
Fusible plug leaking . A . Require replacement of plug.
Inoperative . . . . A . . ... (2) Require repair or
replacement.
Leaking . . . . . A .. Require repair or replacement.
Pressure relief device
leaking . . . . A . Require replacement of pressure
relief device.
Restricted . . . .. A .. Require repair or replacement.
Sight glass no longer
transparent . . . 2 ... Suggest replacement of drier.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
Tubing connection
leaking . . . . A .. Require repair or replacement.

(1) - Inspect system to determine effects of dessicant bag
deterioration.
(2) - Inoperative includes intermittent operation or out of
OEM specification.

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WATER PUMPS (ELECTRIC AUXILIARY)

WATER PUMP (ELECTRIC AUXILIARY) INSPECTION

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Condition Code Procedure

Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Connector broken . . A .. Require repair or replacement.
Connector (Weatherpack
type) leaking . . .. A .. Require repair or replacement.
Connector melted,
affecting performance .. A . . ... (1) Require repair or
replacement.

Connector melted, not
affecting performance .. 2 . . ... (1) Suggest repair or
replacement.
Connector missing . ... C . . . Require replacement.
Inoperative . . . . A . . (2) Require replacement.
Leaking . . . . . A .. Require repair or replacement.
Missing . . . . . C . . . Require replacement.
Noisy . . . . ... 2 . . . Suggest replacement.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... (1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Vibration . . . ... 1 .. Suggest replacement.
Wire lead conductors
exposed . . . . B .. Require repair or replacement.
Wire lead corroded . .. A .. Require repair or replacement.
Wire lead open . . .. A .. Require repair or replacement.
Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or
replacement of part.
(2) - Inoperative includes intermittent operation or out of
OEM specification.

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WIRING HARNESSES AND CONNECTORS

WIRING HARNESS AND CONNECTOR INSPECTION

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Condition Code Procedure

Application incorrect ... B .. Require repair or replacement.
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware

missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Connector broken . . A .. Require repair or replacement.
Connector (Weatherpack
type) leaking . . .. A .. Require repair or replacement.
Circuit open . . . A .. Require repair or replacement.
Circuit resistance
(voltage drop) out of
specification . . .. A .. Require repair or replacement.
Circuit shorted . . . A .. Require repair or replacement.
Connector melted,
affecting performance .. A . . ... (1) Require repair or
replacement.
Connector melted, not
affecting performance .. 2 . . ... (1) Suggest repair or
replacement.
Connector missing . ... C . . . Require replacement.
Diode open . . . .. A .. Require repair or replacement.
Diode shorted . . ... A .. Require repair or replacement.
Insulation damaged,
conductors exposed . . A .. Require repair or replacement.
Insulation damaged,
conductors not exposed . 1 . . . Suggest replacement.
Protective shield
(conduit) melted . ... B . . (1) Require replacement.
Protective shield
(conduit) missing . .. C . . . Require replacement.
Routed incorrectly . .. B . . . . . Require repair.
Secured incorrectly . . B . . . . . Require repair.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... (1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.