Kia Carnival / Sedona (2006 year). Manual — part 31

BODY MODIFICATION TOOLS

BT-9

Body chisel

Wire brush

Name

Used for

Figure

A3EB3538

A3EB3539

Remove paints, rust, slag on welded

area which are hard to recognize

Window tool set

Repair window collar

Repair plastic parts

Name

Used for

Figure

A3EB3540

A3EB3541

Bend rough body line damaged or sheet

metal etc.

REPAIR TOOLS SET

Repair tool set for

plastics

Plastic Parts

PP

POLYPROPYLENE(PP) BUMPER
REPAIRABILITY

. . . . . . . . . . . . PP - 2

BUMPER REPAIR PROCEDURE . . . . ... PP - 3
REPAIR METHOD FOR PP BUMPER . . . . PP - 4

PP-2

PLASTIC PARTS

POLYPROPYLENE(PP) BUMPER

REPAIRABILITY

The three types of damaged bumpers shown below can be
repaired. Because of cost and quality considerations,
bumpers with more damage may be repaired, but replacing
the bumper is encouraged.

1.

If a hole on a bumper is less than 2 in.(50 mm).

2.

If a crack on a bumper is less than 4 in.(100 mm).

3.

If a crack on bumper sectionis [A] is less than 4 in.
(100 mm) (less than half of the bumper height).

A3EB3601

A3EB3602

Bumper height

Crack on section [A]

A3EB3603

PLASTIC PARTS

PP-3

BUMPER REPAIR PROCEDURE

Remove paint.

Sand damaged area smooth.

Apply aluminum tape on the rear

side of bumper.

Weld damaged area.

Sand damaged area with a rough sandpaper.

Clean and degrease damaged area(use TCE de-oil material).

Apply primer for polypropylene over damaged area.

Apply solvent over damaged area.

Spray primer surface over bumper and let dry.

Sand surface of bumper with sandpaper.

Clean and degrease with TCE de-oil material.

Wipe the surface of bumper with a tack cloth.

Paint bumper with a paint of the same color and let dry.

Surface of

bumper is not

visible.

Surface of

bumper is

visible.

Replace damaged bumper with a new
bumper.
Apply primer for polypropylene over
bumper surface.

VQPP001