Kia Carnival (2009+). Manual — part 9

8. Install the timing belt.

Crankshaft sprocket pulley(A)!No.2 idler(B)!High pressure pump pulley (C) ! No.1 idler(D) ! camshaft sprocket
pulley (E)

Because the auto-tensioner should be installed after the timing belt, be careful about the tension of the belt
before the installation of the auto-tensioner.

9. Install the auto-tensioner as shown below which the tensioner fork(back plate)(A) positioned around the dowel

pin(B).

Be careful for the auto-tensioner not to be stained with oil. If so, replace the auto-tensioner with a new one.
The location of the pointer, the back plate and the special washer is as shown.

10. Adjust the tension of the timing belt.

(1) Adjust the location of the pointer (B) aligning the tensioner fork(back plate)(C) as shown below by turning the

special washer(A) counterclockwise with a hexagonal wrench.

(2) When aligning the pointer(A) with the tensioner fork(back plate)(B), tighten the tensioner mounting bolt with

fixing the special washer not to move by a hexagonal wrench.

Tightening torque :
19.6~25.5Nm (2.0~2.6kgf.m, 14.5~18.8lb-ft)

(3) Remove the hexagonal wrench.

If the pointer is not aligned with the tensioner fork(back plate), replace the belt with a new one and adjust
them again.

11. Align the timing marks of the crankshaft sprocket, the camshaft sprocket and the high pressure pump pulley by

turning the crankshaft clockwise two revolutions.

12. Check that the location of the pointer is aligned with the tensioner fork (back plate).

The margin of error : ± 5°

If the location of the pointer is not within the margin of error, repeat the steps 10)~12).

13. Install the timing belt lower cover(A).

Tightening torque :
6.9~9.8Nm (0.7 ~ 1.0kgf.m, 5.1 ~ 7.2lb-ft)

14. Install the drive belt idler(A).

Tightening torque :
37.3Nm (3.8kgf.m, 27.5lb-ft)

15. Install the drive belt auto-tensioner (A).

Tightening torque :
15.7~22.6Nm (1.6 ~ 2.3kgf.m, 11.6 ~ 16.6lb-ft)

16. Install the crankshaft pulley bolt(A), washer(B) and crankshaft pulley (A).

Tightening torque :
376.6~411.9Nm (38.4~42.0kgf.m, 277.7~303.8lb-ft)