Kia Carnival (2009+). Manual — part 31

2009 > D 2.9 VGT >

REPLACEMENT

OIL AND FILTER

• Prolonged and repeated contact with mineral oil will result in the removal of natural fats from the skin, leading

to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants
which may cause skin cancer.

• Exercise caution in order to minimize the length and frequency of contact of your skin to used oil. Wear

protective clothing and gloves. Wash your skin thoroughly with soap and water, or use water-less hand
cleaner, to remove any used engine oil. Do not use gasoline, thinners, or solvents.

• In order to preserve the environment, used oil and used oil filter must be disposed of only at designated

disposal sites.

1. Drain the engine oil.

(1) Remove the oil filler cap.

(2) Remove the oil drain plug, and drain the oil into a container.

2. Replace the oil filter.

(1) Remove the oil filter.

(2) Check and clean the oil filter installation surface.

(3) Check the part number of the new oil filter is as same as old one.

(4) Apply clean engine oil to the gasket of a new oil filter.

(5) Lightly screw the oil filter into place, and tighten it until the gasket contacts the seat.

(6) Tighten it an additional 3/4 turn.

Tightening torque :
21.6~24.5Nm (2.2~2.5kgf.m, 15.9~18.1lb-ft)

3. Refill with engine oil.

(1) Clean and install the oil drain plug with a new gasket.

Tightening torque :
34.3~44.1Nm (3.5~4.5kgf.m, 25.3~32.5lb-ft)

(2) Fill with fresh engine oil.

Oil Capacity
Total : 8.0 L (8.45 US qt, 7.03 lmp qt)
Oil pan : 6.0 L (6.34 US qt, 5.27 lmp qt)
Drain and refill including oil filter : 6.6 L (6.97 US qt, 5.08 lmp qt)

Oil quality : ABOVE API CH-4 or ABOVE ACEA B4

(3) Install the oil filler cap.

4. Start engine and check for oil leaks.

5. Recheck the engine oil level.

REMOVAL

OIL PAN

1. Drain the engine oil.

2. Remove the RH tires.

3. Remove the RH stabilizer bar link(A).

4. Remove the front roll stopper insulator mounting bolt(A).

5. Remove the rear roll stopper insulator mounting bolt(B).

6. Remove the RH sub frame mounting bolts.

7. Tilt the sub frame(A) sideways by loosening the RH sub frame mounting bolts only.

8. Remove the plate(A) between the engine and the transaxle.

9. Using the SST(09215-3C000), remove the oil pan(A).

OIL PUMP

1. Drain the engine oil.

2. Turn the crankshaft pulley, and align its groove with timing mark “T” of the timing belt cover.

3. Remove the oil pan.

4. Remove the oil supply pipe(A), ladde frame bracket(B).

5. Remove the ladde frame(A), oil pump assembly(B).

DISASSEMBLY

RELIEF PLUNGER

1. Remove the relief plunger.

Remove the plug(A), spring and relief plunger.

INSPECTION

RELIEF PLUNGER

1. Inspect the relief plunger.

Coat the plunger with engine oil and check that it falls smoothly into the plunger hole by its own weight.
If it does not, replace the relief plunger. If necessary, replace the front case.

2. Inspect the relief valve spring.

Inspect for distorted or broken relief valve spring.

Standard value
Free height : 46.3mm (1.8228in)
Load : 6.13±5% kgf/38.05mm (13.5±1.1% lb/1.4980in)