Kia Carnival (2009+). Manual — part 208

RADIATOR

1. Drain the engine coolant.

2. Remove the radiator grille upper cover(A).

3. Remove the radiator support upper member assembly(A) for convenience sake.

The bottom side bolt(A) which can be seen after removing the under cover should be loosened for removal of
the radiator support upper member assembly.

4. Remove the radiator upper and the lower hoses(A).

5. Disconnect transaxle oil cooler hoses(A).(Refer to TR group)

6. Disconnect the radiator fan connectors(A,B).

LH

RH

7. Remove the radiator bracket(A, B) and the bleeder hose(C).

LH

RH

8. Separate the condenser from the radiator assembly by removing the bolts.

9. Remove the radiator assembly.

10. Remove the radiator cooling fan.

INSTALLATION

WATER PUMP

1. Install the water pump(A) and a new gasket(B) with the bolts.

Tightening torque
14.7 ~ 21.6Nm (1.5 ~ 2.2kgf.m, 10.8 ~ 15.9lb-ft)

Clean the contacting face before assembling.

2. Install the timing belt.

3. Install drive belt(A).

4. Fill with engine coolant.

5. Start engine and check for leaks.

6. Recheck engine coolant level.

WATER TEMPERATURE CONTROL ASSEMBLY

1. Install the water pipe(A).

Tightening torque
16.7 ~ 19.6Nm (1.7 ~ 2.0kgf.m, 12.3 ~ 14.5lb-ft)

2. Install the water temperature control assembly(A) with a new gasket(B).

Tightening torque