Kia Carnival (2009+). Manual — part 4

14. Adjust tension of the timing belt.

(1) Align the pointer(B) with the tensioner fork(back plate)(C) as shown below by turning the special washer(A)

counterclockwise with a hexagonal wrench.

(2) When the pointer(A) is aligned with the tensioner fork(back plate)(B), tighten the tensioner mounting bolts with

the special bolt fixed by a hexagonal wrench.

Tightening torque :
19.6~25.5Nm (2.0~2.6kgf.m, 14.5~18.8lb-ft)

(3) Remove the hexagonal wrench.

When the pointer (A) can not be aligned with the tensioner fork(back plate)(B), replace a new belt and
repeat the steps.

15. Rotate the crankshaft clockwise two revolutions in order to align the timing marks on the crankshaft sprocket, the

camshaft sprocket and high pressure pump pulley.

16. Confirm that the location of the pointer is aligned with tensioner fork (back plate).

The margin of error : ± 5°

17. Install the timing belt lower cover(A).

Tightening torque :
6.9~9.8Nm (0.7 ~ 1.0kgf.m, 5.1 ~ 7.2lb-ft)

18. Install the drive belt idler(A).

Tightening torque :
37.3Nm (3.8kgf.m, 27.5lb-ft)

19. Install the drive belt auto-tensioner (A).

Tightening torque :
15.7~22.6Nm (1.6 ~ 2.3kgf.m, 11.6 ~ 16.6lb-ft)

20. Install the crankshaft pulley bolt(A), washer(B) and crankshaft pulley (A).

Tightening torque :
376.6~411.9Nm (38.4~42.0kgf.m, 277.7~303.8lb-ft)

Using the special tool(09517-21700, 09231-H1000), tighten the bolt(A).

21. Install the bolts(B), nut(C) and timing belt upper cover (A).

Tightening torque :
6.9~9.8Nm (0.7 ~ 1.0kgf.m, 5.1 ~ 7.2lb-ft)

22. Install the water pump pulley.

Tightening torque :
5.9~9.8Nm (0.6 ~ 1.0kgf.m, 4.3 ~ 7.2lb-ft)

23. Install the drive belt.

24. Confirm that the 'A' part of the drivebelt auto-tensioner is positioned as shown below. If not, replace the belt.

25. Install the engine support bracket(A).

Tightening torque :
49.0~63.7Nm (5.0 ~ 6.5kgf.m, 36.2 ~ 47.0lb-ft)