Kia Carnival (2009+). Manual — part 185

N : Thickness of new tappet
Intake : N = T + [A - 0.20mm(0.0079in.)]
Exhaust : N = T + [A - 0.25mm (0.0098in.)]

(8) Select a new tappet with a thickness as close as possible to the calculated value.

Tappets are available with 41different size increments of 0.015mm (0.0006in.) from 3.00mm (0.118in.) to
3.600mm (0.1417in.)

(9) Place a new tappet on the cylinder head.

Apply engine oil on the periphery surface of the selected tappet.

(10) Install the intake and exhaust camshafts.

(11) Install the bearing caps.

(12) Install the timing belt.

(13) Turn the crankshaft two revolutions in the operating direction(clockwise) and realign crankshaft sprocket and

camshaft sprocket timing marks(A).

(14) Recheck the valve clearance.

Specification (Engine coolant temperature: 20°C[68°F])
Intake : 0.17 ~ 0.23mm (0.0067 ~ 0.0090in.)
Exhaust : 0.27 ~ 0.33mm (0.0106 ~ 0.0129in.)

2009 > G 2.7 DOHC >

SPECIFICATIONS

Description

Specifications

Limit

General

Type

V-type, DOHC

Number of cylinder

6

Bore

86.7mm(3.4134in.)

Stroke

75mm(2.9528in.)

Total displacement

2,656cc

Compression ratio

10.4

Firing order

2-3-4-5-6-1

Valve timing

Intake valve

Opens (ATDC)

4° ~ -56°

Closes (ABDC)

60° ~ 0°

Exhaust valve

Opens (BBDC)

46°

Closes (ATDC)

10°

Cylinder head

Flatness of gasket surface

0.03mm(0.0012in.) or less

0.05mm(0.0020in.)

Flatness of
manifold mounting

Intake

0.15mm(0.0059in.) or less

Exhaust

0.15mm(0.0059in.) or less

Camshaft

Cam height

LH
Camshaft

Intake

44.5mm(1.7520in.)

Exhaust

44.5mm(1.7520in.)

RH
Camshaft

Intake

44.5mm(1.7520in.)

Exhaust

44.5mm(1.7520in.)

Journal outer
diameter

LH
Camshaft

Intake

27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)

Exhaust

27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)

RH
Camshaft

Intake

27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)

Exhaust

27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)

Bearing oil
clearance

Intake

0.020 ~ 0.057mm(0.0008 ~ 0.0022in.)

Exhaust

0.020 ~ 0.057mm(0.0008 ~ 0.0022in.)

End play

0.05 ~ 0.15mm(0.0020 ~ 0.0059in.)

Valve

Valve length

Intake

110.1mm(4.3346in.)

Exhaust

111.1mm(4.3740in.)

Stem outer
diameter

Intake

5.965 ~ 5.980mm(0.2348 ~ 0.2354in.)

Exhaust

5.950 ~ 5.965mm(0.2343 ~ 0.2348in.)

Face angle

45° ~ 45.5°

Thickness of
valvehead(margin)

Intake

1.0mm(0.0394in.)

Exhaust

1.3mm(0.0512in.)

Valve stem to valve
guide clearance

Intake

0.020 ~ 0.050mm(0.0008 ~ 0.0020in.)

0.10mm(0.0039in.)
or less

Exhaust

0.035 ~ 0.065mm(0.0014 ~ 0.0026in.)

0.13mm(0.0051in.)
or less

Valve guide

Inner diameter

Intake

6.000 ~ 6.015mm(2.2362 ~ 2.2368in.)

Exhaust

6.000 ~ 6.015mm(2.2362 ~ 2.2368in.)

Length

Intake

45.8 ~ 46.2mm(1.8031 ~ 1.8189in.)

Exhaust

46.8 ~ 47.2mm(1.8425 ~ 1.8583in.)

Valve spring

Free length

46.8mm(1.8425in.)

Load

Height: 35mm

180.5 ~ 199.5N(18.4 ~ 20.3Kgf, 40.6 ~ 44.8lb)

Height: 26.5mm

342 ~ 378N(34.9 ~ 38.6Kgf, 76.9 ~ 85.1lb)

Out of squareness

1.5° or less

MLA(Mechanical Lash Adjuster)

MLA outer diameter Intake

29.964 ~ 29.980mm(1.1797 ~ 1.1803in.)

Exhaust

29.964 ~ 29.980mm(1.1797 ~ 1.1803in.)

Cylinder head
tappet bore inner
diameter

Intake

30.000 ~ 30.025mm(1.1811 ~ 1.1821in.)

Exhaust

30.000 ~ 30.025mm(1.1811 ~ 1.1821in.)

MLA to tappet bore
clearance

Intake

0.020 ~ 0.061mm(0.0008 ~ 0.0024in.)

0.07mm(0.0027in.)
or less

Exhaust

0.020 ~ 0.061mm(0.0008 ~ 0.0024in.)

0.07mm(0.0027in.)
or less

Valve clearance (Engine coolant temperature 20°C [68°F])

Intake

0.17 ~ 0.23mm (0.0067 ~ 0.0090in.)

0.10 ~ 0.30mm
(0.0039 ~
0.0118in.)

Exhaust

0.27 ~ 0.33mm (0.0106 ~ 0.0129in.)

0.20 ~ 0.40mm
(0.0078 ~
0.0157in.)

Cylinder block

Cylinder bore

96.00 ~ 96.03mm (3.7795 ~ 3.7807in.)

Flatness of gasket surface

Less than 0.05mm (0.0019in.)
[Less than 0.02mm (0.0008in.) / 150x150]

Piston

Piston outer diameter

95.96 ~ 95.99mm(3.7779 ~ 3.7791in.)

Piston to cylinder clearance

0.03 ~ 0.05mm(0.0012 ~ 0.0020in.)

Ring groove width

No. 1 ring groove

1.22 ~ 1.24mm (0.0480 ~ 0.0488in.)

No. 2 ring groove

1.22 ~ 1.24mm (0.0480 ~ 0.0488in.)

Oil ring groove

2.01 ~ 2.03mm (0.0791 ~ 0.0799in.)

Piston O.S.

0.25mm(0.0098in.)

Piston ring

Side clearance

No. 1 ring

0.04 ~ 0.08mm(0.0016 ~ 0.0031in.)

0.1mm(0.0039in.)

No. 2 ring

0.03 ~ 0.07mm(0.0012 ~ 0.0027in.)

0.1mm(0.0039in.)

Oil ring

0.06 ~ 0.15mm(0.0024 ~ 0.0059in.)

0.2mm(0.0079in.)

End gap

No. 1 ring

0.15 ~ 0.30mm(0.0059 ~ 0.0118in.)

0.6mm(0.0236in.)

No. 2 ring

0.30 ~ 0.45mm(0.0118 ~ 0.0177in.)

0.7mm(0.0275in.)

Oil ring

0.20 ~ 0.70mm(0.0078 ~ 0.0275in.)

0.8mm(0.0315in.)

Piston ring O.S.

0.25mm(0.0098in.)

Piston pin

Piston pin outer diameter

21.001 ~ 21.007mm(0.8268 ~ 0.8270in.)

Piston pin hole inner diameter

21.014 ~ 21.023mm(0.8273 ~ 0.8277in.)

Piston pin hole clearance

0.007 ~ 0.022mm(0.0003 ~ 0.0009in.)

Connecting rod small end inner diameter

20.974 ~ 20.985mm(0.8257 ~ 0.8262in.)

Connecting rod small end hole clearance

0.016 ~ 0.033mm(0.0006 ~ 0.0013in.)

Connecting rod

Connecting rod big end inner diameter

51.000 ~ 51.018mm(2.0079 ~ 2.0086in.)

Connecting rod bearing oil clearance

0.018 ~ 0.036mm(0.0007 ~ 0.0014in.)

Side clearance

0.1 ~ 0.25mm (0.0039 ~ 0.0098in.)

0.4mm(0.0157in.)

Crankshaft

Main journal outer diameter

61.982 ~ 62.000mm(2.4402 ~ 2.4409in.)

Pin journal outer diameter

47.982 ~ 48.000mm(1.8891 ~ 1.8898in.)

Main bearing oil clearance

0.004 ~ 0.022mm(0.0002 ~ 0.0009in.)

End play

0.07 ~ 0.25mm(0.0028 ~ 0.0098in.)

0.30mm(0.0118in.)

Oil pump

Relief valve opening pressure

490.33 ~ 588.40kPa(5.0 ~ 6.0kgf/cm!, 71.12 ~
85.34 psi)

Engine oil

Oil quantity (Total)

4.8 L (5.07 US qt, 4.22 lmp qt)

Oil quantity (Oil pan)

4.2 L (4.43 US qt, 3.69 lmp qt)

Oil quantity (Drain and refill including oil
filter)

4.5 L (4.75 US qt, 3.95 lmp qt)

Oil quality

ABOVE API SJ / SL or SAE 5W-20

Oil pressure

130kPa(1.32kgf/cm!,18.77psi) [at
1000rpm,110°C(230°F)]

Cooling system

Cooling method

Forced circulation with electrical fan

Coolant quantity

8.2~8.3L(8.66~8.77U.S.qts,7.22~7.30lmp.qts)

Thermostat

Type

Wax pellet type

Opening temperature

82±2°C (179.6±35.6°F)

Fully opened
temperature

95°C (203°F)

Full lift

10mm (0.3937in.) or more

Radiator cap

Main valve opening
pressure

93.16 ~ 122.58kpa(0.95 ~ 1.25 kg/cm!, 13.51 ~
17.78psi)