Suzuki Grand Vitara JB416 / JB420 / JB419. Manual — part 175
1E-29 Engine Lubrication System: For F9Q Engine
3) Remove timing belt and crankshaft timing pulley
4) Remove gasket holder plate (1) from cylinder block.
5) Remove oil pump chain (1) and oil pump drive
sprocket (2).
6) Remove crankshaft oil seal (1) from gasket holder
plate (2).
7) Remove oil pump chain tensioner (3) from gasket
holder plate, if necessary.
Installation
1) Remove oil and dust from mating surfaces of oil
pump drive sprocket, crankshaft gasket holder plate
and cylinder block.
2) Install oil pump chain tensioner (1) to gasket holder
plate (2), if removed.
3) Install oil pump drive sprocket (1) with oil pump chain
(2).
4) Install gasket holder plate (1) with new gasket to
cylinder block.
Tightening torque
Gasket holder plate bolt (a): 14 N·m (1.4 kgf-m,
10.5 lb-ft)
I5JB0B150031-01
I5JB0B150032-01
I5JB0B150033-01
I5JB0B150034-01
I5JB0B150032-01
I5JB0B150035-01
Engine Lubrication System: For F9Q Engine 1E-30
5) Install oil pump (1) and tighten oil pump bolts to
specified torque.
Tightening torque
Oil pump bolt (a): 24 N·m (2.4 kgf-m, 17.5 lb-ft)
6) Install oil pan and oil pump strainer referring to “Oil
Pan and Oil Pump Strainer Removal and Installation:
For F9Q Engine”.
7) Install new crankshaft oil seal to gasket holder plate
using special tool as follows.
Special tool
(A): 09911–96520
a) Fit new oil seal (1) to special tool.
b) Install oil seal tapping special tool with a plastic
hammer.
8) Install timing belt referring to “Timing Belt and Belt
Tensioner Removal and Installation: For F9Q Engine
in Section 1D”.
Oil Pump, Oil Pump Chain and Gasket Holder
Plate Inspection
S6JB0A1536005
Oil Pump
Check teeth of oil pump sprocket for wear or damage.
If any malcondition is found, replace oil pump assembly.
Oil Pump Drive Sprocket
Check teeth of oil pump drive sprocket for wear or
damage.
If any malcondition is found, replace oil pump drive
sprocket.
Oil Pump Chain
Check oil pump chain for wear or damage.
If any malcondition is found, replace oil pump chain.
Gasket Holder Plate
Check gasket holder plate (1) and oil pump chain guide
(2) for wear or damage.
If any malcondition is found, replace gasket holder and/
or oil pump chain guide.
1
(a)
I5JB0B150036-01
I5JB0B150037-01
I5JB0B150038-01
I5JB0B150039-01
I5JB0B150040-01
I5JB0B150044-01
1E-31 Engine Lubrication System: For F9Q Engine
Heat Exchanger Removal and Installation
S6JB0A1536006
Removal
1) Remove oil filter referring to “Engine Oil and Filter
Change (Diesel Engine Model) in Section 0B”.
2) Disconnect water hoses (1) from heat exchanger (2).
3) Remove heat exchanger (2).
Installation
1) Install heat exchanger (1) with new gasket.
Tightening torque
Oil filter stand bolt (a): 15 N·m (1.5 kgf-m, 11.0
lb-ft)
2) Connect water hoses (2) to heat exchanger.
3) Install oil filter referring to “Engine Oil and Filter
Change (Diesel Engine Model) in Section 0B”.
Specifications
Tightening Torque Specifications
S6JB0A1537001
NOTE
The specified tightening torque is also described in the following.
“Oil Pan and Oil Pump Strainer Components: For F9Q Engine”
“Oil Pump, Oil Pump Chain and Gasket Holder Plate Component: For F9Q Engine”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.
2
1
I5JB0B150041-01
1
(a)
2
I5JB0B150042-01
Fastening part
Tightening torque
Note
N
⋅m
kgf-m
lb-ft
Oil pressure switch
38
3.8
27.5
Ventilation hose No.3 union bolt
25
2.5
18.5
Idler base
50
5.0
36.5
Oil pan baffle plate bolt
24
2.4
17.5
Upper oil pan bolt
Tighten 15 N
⋅m (1.5 kgf-m, 11.0 lb-ft) by the
specified procedure
Ventilation pipe No.1 bolt
10
1.0
7.5
Fresh air vent union bolt
30
3.0
22.0
Lower oil pan bolt
Tighten 22 N
⋅m (2.2 kgf-m, 16.0 lb-ft) by the
specified procedure
Lower oil pan stiffener bolt
Tighten 32 N
⋅m (3.2 kgf-m, 23.5 lb-ft) by the
specified procedure
Oil pump strainer No.1 bolt
10
1.0
7.5
Oil separator oil return pipe
12
1.2
9.0
Closure plate bolt
Tighten 8 N
⋅m (0.8 kgf-m, 6.0 lb-ft) by the
specified procedure
Gasket holder plate bolt
14
1.4
10.5
Oil pump bolt
24
2.4
17.5
Oil filter stand bolt
15
1.5
11.0
Engine Lubrication System: For F9Q Engine 1E-32
Special Tools and Equipment
Recommended Service Material
S6JB0A1538001
NOTE
Required service material is also described in the following.
“Oil Pan and Oil Pump Strainer Components: For F9Q Engine”
“Oil Pump, Oil Pump Chain and Gasket Holder Plate Component: For F9Q Engine”
Special Tool
S6JB0A1538002
Material
SUZUKI recommended product or Specification
Note
Thread lock cement
Loctite rhodorseal 5661®
—
Thread Lock Cement Super 1303B
P/No.: 99000–32030
09911–96520
09915–77311
Crankshaft oil seal fitting
Oil pressure gauge
Mot. 990-03)
09915–77420
09915–77430
Oil pressure gauge
attachment and hose set
Oil pressure gauge
attachment
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