Suzuki Grand Vitara JB416 / JB420 / JB419. Manual — part 391

7B-55 Air Conditioning System:

3

Wire harness check
1) Disconnect connector from HVAC control module with

ignition switch turned OFF.

2) Check for proper connection to HVAC control module

connector at “G52-31” and “G52-32” terminals.

3) If OK, measure resistance between “ORN” wire terminal

of air intake control actuator connector and “G52-31”
terminal of HVAC control module connector.

Is resistance below 5

Ω

?

Go to Step 4.

“ORN” wire open or high
resistance circuit.

4

Wire harness check
1) Measure resistance between “ORN” wire terminal of air

intake control actuator connector and vehicle body
ground.

Is resistance infinity?

Go to Step 5.

“ORN” wire shorted to
ground circuit.

5

Wire harness check
1) Measure voltage between “ORN” wire terminal of air

intake control actuator connector and vehicle body
ground with ignition switch turned ON.

Is voltage 0 V?

Go to Step 6.

“ORN” wire shorted to
other circuit.

6

Wire harness check
1) Connect connector to HVAC control module with ignition

switch turned OFF.

2) Measure voltage between “GRN” wire terminal of air

intake control actuator connector and vehicle body
ground with ignition switch turned ON when temperature
selector is operation to REC position.

Is voltage 10 – 14 V?

Go to Step 10.

Go to Step 7.

7

Wire harness check
1) Disconnect connector from HVAC control module with

ignition switch turned OFF.

2) Check for proper connection to HVAC control module

connector at “G52-31” and “G52-32” terminals.

3) If OK, measure resistance between “GRN” wire terminal

of air intake control actuator connector and “G52-32”
terminal of HVAC control module connector.

Is resistance below 5

Ω

?

Go to Step 8.

“GRN” wire open or high
resistance circuit.

8

Wire harness check
1) Measure resistance between “GRN” wire terminal of air

intake control actuator connector and vehicle body
ground.

Is resistance infinity?

Go to Step 9.

“GRN” wire shorted to
ground circuit.

9

Wire harness check
1) Measure voltage between “GRN” wire terminal of air

intake control actuator connector and vehicle body
ground with ignition switch turned ON.

Is voltage 0 V?

Go to Step 10.

“GRN” wire shorted to
other circuit.

Step

Action

Yes

No

Air Conditioning System: 7B-56

DTC B1546: A/C Refrigerant Pressure Malfunction

S6JB0A7204023

DTC Detecting Condition and Trouble Area

DTC Confirmation Procedure

1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and warm up to normal operating temperature.
4) Start A/C system for 1 min. or more.
5) Check DTC.

DTC Troubleshooting

10 Position sensor circuit check

1) Check air intake control actuator position sensor circuit

referring to Step 1 to Step 6 and Step 11 to Step 12 of
“DTC B1530: Air Intake Control Actuator (Position
Sensor) and/or Its Circuit Malfunction”.

Is it in good condition?

Go to Step 11.

Repair circuit.

11 Air intake control actuator check

1) Check intake air control actuator referring to “Air Intake

Control Actuator Inspection”.

Is it in good condition?

HVAC control module
faulty.

Air intake control
actuator faulty.

Step

Action

Yes

No

DTC Detecting Condition

Trouble Area

Outside temperature is more than specified value. However, refrigerant
pressure is less than specified value.

• Refrigerant pressure sensor circuit
• Refrigerant pressure sensor
• Outside air temperature sensor

circuit

• Outside air temperature sensor
• HVAC control module
• ECM
• BCM

Step

Action

Yes

No

1

DTC check
1) Connect scan tool to DLC with ignition switch turned

OFF.

2) Turn ON ignition switch and clear DTC.
3) Ignition switch turned OFF position.
4) Turn ON ignition switch and check DTC.

Is there DTC B1546?

Go to Step 2.

Confirm that vehicle A/C
system condition
referring “A/C System
Performance
Inspection”, and
recheck DTC.

2

Refrigerant pressure check
1) Connect scan tool to DLC with ignition switch OFF.
2) Ignition switch ON turned ON position.
3) Check refrigerant pressure displayed on scan tool.

Is it 340 kPa or more?

Go to Step 3.

Charge refrigerant and
Confirm that vehicle A/C
system condition
referring to “A/C System
Performance
Inspection”. And then
recheck DTC.

3

A/C system check
1) Confirm that vehicle A/C system condition referring to

“A/C System Performance Inspection”.

Is A/C system in good condition?

Go to Step 4.

Repair and/or replace.

7B-57 Air Conditioning System:

DTC B1551: Serial Communication Circuit Malfunction

S6JB0A7204024

Wiring Diagram

DTC Detecting Condition and Trouble Area

DTC Confirmation Procedure

1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Check DTC.

4

Refrigerant pressure sensor check
1) Check refrigerant pressure sensor referring to “A/C

Refrigerant Pressure Sensor and Its Circuit Inspection
(Petrol Engine Model)”.

Are refrigerant pressure sensor and/or its circuit in good
condition?

Go to Step 5.

Repair circuit and/or
replace refrigerant
pressure sensor.

5

Outside temperature sensor check
1) Check outside temperature sensor referring to “Outside

Air Temperature Sensor Inspection (If Equipped) in
Section 9C”.

Is outside temperature sensor in good condition?

Replace HVAC control
module.

Replace outside
temperature sensor.

Step

Action

Yes

No

5V

G52-10

G30-5

YEL/RED

[A]

2

1

3

10

I5JB0A720029-01

[A]: HVAC control module connector “G52” (harness side view)

2. BCM

1. HVAC control module

3. Information display

DTC detecting condition

Trouble area

Serial communication signal is more than or less than specified value for
specified time continuously.

• Serial communication line of BCM
• BCM
• Information display
• HVAC control module

Air Conditioning System: 7B-58

DTC Troubleshooting

Step

Action

Yes

No

1

DTC check
1) Connect scan tool to DLC with ignition switch turned

OFF.

2) Turn ignition switch ON and clear DTC referring to “DTC

Clearance”.

3) Disconnect connector from information display with

ignition switch turned OFF.

4) Turn ignition switch ON and check DTC referring to

“DTC Check”.

Is there DTC B1551?

Go to Step 2.

Information display
faulty.

2

Wire harness check
1) Disconnect connectors from BCM and HVAC control

module.

2) Measure resistance between “G30-5” terminal of BCM

connector and “G52-10” terminal of HVAC control
module connector.

Is resistance below 5

Ω

?

Go to Step 3.

“YEL/RED” wire open or
high resistance circuit.

3

Wire harness check
1) Measure resistance between “G52-10” terminal of HVAC

control module connector and vehicle body ground.

Is resistance infinity?

Go to Step 4.

“YEL/RED” wire shorted
to ground circuit.

4

Wire harness check
1) Measure voltage between “G52-10” terminal of HVAC

control module connector and vehicle body ground with
ignition switch turned ON.

Is voltage 0 V?

Go to Step 5.

“YEL/RED” wire shorted
to other circuit.

5

Serial communication signal check
1) Connect connectors to BCM and HVAC control module.
2) Using oscilloscope, check that serial communication

signal at “G30-5” is outputted referring to “Voltage
Check” in “Inspection of BCM and Its Circuits in Section
10B”.

Is serial communication signal outputted at “G30-5” terminal
of BCM connector?

HVAC control module
faulty.

BCM (included in
junction block
assembly) faulty.