Suzuki Grand Vitara JB416 / JB420 / JB419. Manual — part 356
5B-71 Manual Transmission/Transaxle: For Diesel Engine Model
Specifications
Tightening Torque Specifications
S6JB0A5227001
NOTE
The specified tightening torque is also described in the following.
“Manual Transmission Assembly Components: For Diesel Engine Model”
“Gear Shift Lever Case Assembly Components: For Diesel Engine Model”
“Gear Shift Shaft and Fork Components: For Diesel Engine Model”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.
Special Tools and Equipment
Recommended Service Material
S6JB0A5228001
NOTE
Required service material is also described in the following.
“Manual Transmission Assembly Components: For Diesel Engine Model”
“Gear Shift Lever Case Assembly Components: For Diesel Engine Model”
“Gear Shift Shaft and Fork Components: For Diesel Engine Model”
“Input Shaft Assembly, Main Shaft Assembly and Countershaft Assembly Components: For Diesel
Engine Model”
Fastening part
Tightening torque
Note
N
⋅m
kgf-m
lb-ft
Transmission oil level / filler plug
35
3.5
25.0
Transmission oil drain plug
35
3.5
25.0
Oil filler plug
35
3.5
25.0
Control lever locating bolt
10
1.0
7.5
Control lever boot cover bolt
12
1.2
9.0
Back up light switch
39
3.9
28.5
Gear shift lever front case bolt
23
2.3
17.0
Gear shift lever case plate screw
6
0.6
4.5
Engine rear mounting No.1 bolt
55
5.5
40.0
Engine rear mounting member bolt
55
5.5
40.0
Engine rear mounting No.2 bolt
55
5.5
40.0
Transmission to engine bolt and nut
55
5.5
40.0
Clutch housing plate bolt
11
1.1
8.0
Input shaft bearing retainer bolt
26
2.6
19.0
Front case bolt
45
4.5
32.5
Gear shift locating bolt
19
1.9
14.0
Rear bearing plate bolt
22
2.2
16.0
Adapter case No.1 bolt
45
4.5
32.5
Adapter case No.2 bolt
54
5.4
39.0
Reverse idle gear case No.1 bolt and No.2 bolt
26
2.6
19.0
Select return bolt
25
2.5
18.0
Material
SUZUKI recommended product or Specification
Note
Grease
SUZUKI Super Grease A
P/No.: 99000–25010
Sealant
SUZUKI Bond No.1215
P/No.: 99000–31110
Manual Transmission/Transaxle: For Diesel Engine Model 5B-72
Special Tool
S6JB0A5228002
09912–34510
09913–50121
Case separator
Oil seal remover
09913–75510
09913–75520
Bearing installer
Bearing installer
09913–76010
09913–84510
Bearing installer
Bearing installer
09913–85210
09922–85811
Bearing installer
Spring pin remover (4.5 mm)
09924–07710
09924–74590
Synchronizer hub installer
Input shaft oil seal installer
attachment
09925–98220
09925–98221
Bearing installer
Bearing installer
09940–54910
09945–55410
Front fork oil seal install
driver
Bushing installer
5C-1 Clutch:
Transmission / Transaxle
Clutch
General Description
Clutch (Hydraulic Type) Construction
S6JB0A5301001
The clutch is a diaphragm-spring clutch of a dry single
disc type. The diaphragm spring is of a tapering-finger
type, which is a solid ring in the outer diameter part, with
a series of tapered fingers pointing inward.
The disc, carrying torsional coil springs, is positioned on
the transmission input shaft with an involute spline fit.
The clutch cover is secured to the flywheel, and carries
the diaphragm spring in such a way that the peripheral
edge part of the spring pushes on the pressure plate
against the flywheel (with the disc in between), when the
clutch release bearing (incorporated in clutch operating
cylinder) is held back. This is the engaged condition of
the clutch.
Depressing the clutch pedal causes the release bearing
(incorporated in clutch operating cylinder) to advance
and pushes on the tips of the tapered fingers of the
diaphragm spring. When this happens, the diaphragm
spring pulls the pressure plate away from the flywheel,
thereby interrupting the flow of drive from flywheel
through clutch disc to transmission input shaft.
Clutch fluid is supplied from brake fluid reservoir.
Clutch fluid level can be checked by brake fluid level of
brake fluid reservoir.
1. Crankshaft
7. Release bearing
2. Flywheel
8. Input shaft bearing
3. Clutch disc
9. Input shaft
4. Pressure plate
10. Operating cylinder
5. Clutch cover
11. Clutch housing
6. Diaphragm spring
1
2
3
4
5
6
7
10
8
9
11
I5JB0A530001-01
Clutch: 5C-2
Component Location
Clutch Fluid Pipe and Hose Location
S6JB0A5303001
1
1
2
2
2
3
4
5
5
6
6
7
[A]
I5JB0A530002-03
[A]: RHD
3. Clutch fluid hose
6. Brake master cylinder reservoir
1. Clutch master cylinder
4. Clutch operating cylinder assembly
7. Clutch fluid pipe joint
2. Clutch fluid pipe
5. Clutch reservoir hose
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