Suzuki Grand Vitara JB416 / JB420 / JB419. Manual — part 500
9E-11 Glass / Windows / Mirrors:
5) Apply primer for molding along molding surface all
around.
6) Apply adhesive (1) referring to figure.
NOTE
• Press glass (2) against fittings surface of
body panel quickly after adhesive (1) is
applied.
• Use of rubber sucker grip is helpful to hold
and carry glass after adhesive (1) is
applied.
• Perform steps 4) to 5) within 10 min. to
ensure sufficient adhesion.
• Be sure to refer to adhesive maker’s
instruction for proper handling and drying
time.
• Start from bottom side of glass (2).
• Be careful not to damage primer.
Adhesive amount specifications and position for
rear quarter window
Width “a”: Approx. 7 mm (0.28 in.)
Height “b”: Approx. 15 mm (0.59 in.)
Position “c”: Approx. 20 mm (0.79 in.)
Position “d”: Approx. 25 mm (0.98 in.)
Position “e”: Approx. 30 mm (1.20 in.)
Position “f”: Approx. 95 mm (3.75 in.)
Position “g”: Approx. 42 mm (1.65 in.)
Position “h”: Approx. 27 mm (1.06 in.)
Position “i”: Approx. 36 mm (1.42 in.)
Position “j”: Approx. 26 mm (1.02 in.)
[A]: 5 door model
3. Ceramic print line
[B]: 3 door model
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
3
2
2
2
2
2
1
2
2
2
2
[A]
[B]
3
3
“a”
“b”
“c”
“a”
“b”
“d”
“e”
“a”
“b”
“f”
“a”
“b”
“b”
“h”
“g”
“b”
“a”
“a”
“j”
“a”
“b”
“i”
“a”
“b”
“a”
“b”
“c”
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Glass / Windows / Mirrors: 9E-12
7) Holding rubber sucker grip (1), place glass onto body
by aligning mating marks marked in step 3) and
press it.
8) Check for water leakage by pouring water over
windshield through hose. If leakage is found, dry
windshield and fill leaky point with adhesive. If water
still leaks even after that, remove glass and start
installation procedure all over again.
NOTE
• Do not use high pressure water.
• Do not blow compressed air directly at
adhesive applied part when drying.
• Do not use infrared lamp or like for drying.
CAUTION
!
Upon completion of installation, note the
following.
• Sudden closing of door before adhesive is
completely set may cause glass to become
loose or to come off. Therefore, if door is
opened or closed before adhesive is
completely set, make sure to open all door
glasses and use proper care.
• If molding is not securely in place, hold it
down with a tape until adhesive is
completely set.
• Each adhesive has its own setting time.
• Be sure to refer to its maker’s instruction,
check setting time of adhesive to be used
and observe precautions to be taken
before adhesive is set.
• Refrain from driving till adhesive is
completely set so as to ensure proper and
sufficient adhesion.
I4RS0B950004-01
I4RS0B950005-01
9E-13 Glass / Windows / Mirrors:
Front Door Window Components
S6JB0A9506003
Front Door Glass Removal and Installation
S6JB0A9506004
Removal
1) Remove door mirror trim (1), front door inner garnish
(2) (3 door model only) and door trim screw cover
(3).
2) Remove door trim screw (5).
3) Remove door trim (4) as shown.
And disconnect power window switch lead wire and
door illumination light lead wire at coupler.
1
2
5
3
6
7
4
8
“1”
“3”
“2”
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1. Door glass
: Tightening order rear to front.
4. Door trim
7. Front door sash
2. Window regulator assembly
: Apply lithium grease 99000-25011 to sliding part.
: Tightening order “1”
→ “2” → “3”.
5. Door sealing cover
8. Front door outer weather-strip
3. Glass run
6. Door panel
[A]: 5 door model
[B]: 3 door model
1
3
5
4
2
1
3
5
4
[A]
[B]
I5JB0A950010-01
Glass / Windows / Mirrors: 9E-14
4) Remove door sealing cover (1).
5) Remove door glass mounting screws (1).
6) Remove door glass (2) while tilting it as shown.
Installation
Reverse removal procedure noting the following
instructions.
• If there is deformity for glass run, replace it with a new
one.
• Tighten door glass rear mounting screw (1) first, and
then tighten door glass front mounting screw (2).
• Secure door sealing cover (1) with adhesive (2).
• Install front door trim.
Front door trim attaching order
(1)
→ (2) → (3) → (4) → (5) → (6) → (7) → (8)
1
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2
1
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1
2
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[A]: 5 door model
[B]: 3 door model
1
2
I5JB0A950014-02
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
[A]
[B]
I5JB0A950015-03
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