Suzuki Grand Vitara JB416 / JB420 / JB419. Manual — part 11

Maintenance and Lubrication: 0B-14

Rear
• - Check shock absorber for damage, deformation, oil

leakage and operation.

• - Check coil spring, upper arm, lower arm, control rod

and trailing rod for deformation and damage.
- Check bushings of each suspension part for wear,
damage and deterioration.
- Check bump stopper for damage and deterioration
- Check ball joint stud dust seal (boot) for leaks,
detachment, tear or other damage.

• Check other suspension parts for damage, loose or

missing parts; also for parts showing signs of wear or
lack of lubrication. Replace any parts found defective.

Steering System Inspection

S6JB0A0206026

1) Check steering wheel for play and rattle, holding

vehicle in straight forward condition on the ground.

Steering wheel play
“a”: 0 – 30 mm (0 – 1.2 in.)

2) Check universal joints of steering shaft for rattle and

damage. If rattle or damage is found, replace
defective part with a new one.

3) Check steering linkage for looseness and damage.

Repair or replace defective part, if any.

4) Check bolts and nuts for tightness and retighten

them as necessary.
Repair or replace defective parts, if any.

5) Check boots of steering linkage for damage (leaks,

detachment, tear, dent, etc.). If damage is found,
replace it with new one.
If any dent is found on steering rack boots, correct it
to original shape by turning steering wheel to the
right or left as far as it stops and holding it for a few
seconds.

6) Check wheel alignment referring to “Front Wheel

Alignment Inspection and Adjustment in Section 2B”.

I5JB0A020010-01

IYSQ01020050-01

[A]: Petrol engine model
[B]: Diesel engine model

[A]

[B]

I6JB0A020001-01

0B-15 Maintenance and Lubrication:

Propeller Shafts and Drive Shafts Inspection

S6JB0A0206027

Propeller Shafts Inspection

1) Check universal joint and spline of propeller shaft for

rattle. If rattle is found, replace defective part with a
new one.

2) Check propeller shaft (front and rear) flange yoke

bolts for tightness, and retighten them as necessary.
Refer to “Tightening Torque Specifications in Section
3D”.

Drive Shafts Inspection
Check drive axle boots (wheel side and differential side)
(1) for leaks, detachment, tear or other damage.
Replace boot as necessary.

Manual Transmission Oil Inspection

S6JB0A0206028

1) Inspect transmission case for evidence of oil

leakage. Repair leaky point if any.

2) Make sure that vehicle is placed level for oil level

check.

3) Remove level / filler plug (1) of transmission.
4) Check oil level.

Oil level can be checked roughly by means of level
plug hole. That is, if oil flows out of level plug hole or
if oil level is found up to hole when level / filler plug is
removed, oil is properly filled.
If oil is found insufficient, pour specified amount of
specified oil.

5) Tighten level / filler plug to specified torque referring

to “Manual Transmission Oil Change: For Petrol
Engine Model in Section 5B” or “Manual
Transmission Oil Change: For Diesel Engine Model
in Section 5B”.

I5JB0A020019-02

1

I5JB0A020012-01

[A]: Petrol engine model
[B]: Diesel engine model

2. Drain plug

1

2

[A]

[B]

1

2

I6JB0A020002-01

Maintenance and Lubrication: 0B-16

Manual Transmission Oil Change

S6JB0A0206029

Change transmission oil with new specified oil referring
to “Manual Transmission Oil Change: For Petrol Engine
Model in Section 5B” or “Manual Transmission Oil
Change: For Diesel Engine Model in Section 5B”.

Automatic Transmission Fluid Inspection

S6JB0A0206030

1) Inspect transmission case for evidence of fluid

leakage. Repair leaky point, if any.

2) Make sure that vehicle is placed level for fluid level

check.

3) Check fluid level referring to “A/T Fluid Level Check

in Section 5A”. If fluid level is low, replenish specified
fluid.

Automatic Transmission Fluid Change

S6JB0A0206031

1) Inspect transmission case for evidence of fluid

leakage. Repair leaky point, if any.

2) Make sure that vehicle is placed level.
3) Change fluid referring to “A/T Fluid Change in

Section 5A”.

Automatic Transmission Fluid Cooler Hose
Inspection

S6JB0A0206032

Check automatic transmission fluid cooler hose for fluid
leakage, cracks, damage and deterioration. Replace
hose and/or clamp if any faulty condition is found.

Transfer Oil Inspection (If Equipped)

S6JB0A0206033

1) Check transfer case for evidence of oil leakage.

Repair leaky point if any.

2) Make sure that vehicle is placed level for oil level

check.

3) Check oil level referring to “Transfer Oil Level Check:

Motor-Shift Type (Transfer with Shift Actuator) in
Section 3C” or “Transfer Oil Level Check: Non-Shift
Type (Transfer without Shift Actuator) in Section 3C”.

Differential Oil Inspection

S6JB0A0206034

1) Check differential for evidence of oil leakage.

Repair leaky point if any.

2) Make sure that vehicle is placed level for oil level

check.

3) Remove level / filler plug of differentials (front and/or

rear) and check oil level.
Oil level can be checked roughly by means of level
plug hole. That is, if oil flows out of level plug hole or
if oil level is found up to hole when level / filler plug is
removed, oil is properly filled.
If oil is found insufficient, pour specified amount of
specified oil.

4) Tighten level plug to specified torque.

For front differential, refer to “Front Differential Oil
Change: Front in Section 3B”.
For rear differential, refer to “Rear Differential Oil
Change: Rear in Section 3B”.

I5JB0A020025-02

1. Oil level / filler plug (Apply sealant.)

2. Drain plug (Apply sealant.)

1

2

I5JB0A020015-03

0B-17 Maintenance and Lubrication:

Transfer (If Equipped) and Differential Oil
Change

S6JB0A0206035

Change transfer oil and differential oil (front and rear)
with new specified oil respectively.
For transfer, refer to “Transfer Oil Change: Motor-Shift
Type (Transfer with Shift Actuator) in Section 3C” or
“Transfer Oil Change: Non-Shift Type (Transfer without
Shift Actuator) in Section 3C”.
For front differential, refer to “Front Differential Oil
Change: Front in Section 3B”.
For rear differential, refer to “Rear Differential Oil
Change: Rear in Section 3B”.

Power Steering (P/S) System Inspection

S6JB0A0206036

1) Visually check power steering system for fluid

leakage and hose for damage and deterioration.
Repair or replace defective parts, if any.

2) Check fluid level with engine stopped. If it is lower

than LOWER level line, fill fluid up to UPPER level
line.

NOTE
Fluid level should be checked when fluid is
cool.

3) For petrol engine model, visually check pump drive

belt for cracks and wear.

4) For petrol engine model, check P/S pump drive belt

for tension, referring to “Engine Accessory Drive Belt
Inspection (Petrol Engine Model)”.
If necessary, Adjust or replace it.

[A]: Petrol engine model
[B]: Diesel engine model

[A]

[B]

I6JB0A020003-01

[A]: Petrol engine model
[B]: Diesel engine model

[A]

[B]

I6JB0A020004-01