Suzuki Grand Vitara JB416 / JB420 / JB419. Manual — part 134
1D-62 Engine Mechanical: For M16A Engine with VVT
Specifications
Tightening Torque Specifications
S6JB0A1417001
NOTE
The specified tightening torque is also described in the following.
“Throttle Body and Intake Manifold Components: For M16A Engine with VVT”
“Engine Mountings Components: For M16A Engine with VVT”
“Timing Chain Cover Components: For M16A Engine with VVT”
“Timing Chain and Chain Tensioner Components: For M16A Engine with VVT”
“Camshaft, Tappet and Shim Components: For M16A Engine with VVT”
“Valves and Cylinder Head Components: For M16A Engine with VVT”
“Pistons, Piston Rings, Connecting Rods and Cylinders Components: For M16A Engine with VVT”
“Main Bearings, Crankshaft and Cylinder Block Components: For M16A Engine with VVT”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.
Fastening part
Tightening torque
Note
N
⋅m
kgf-m
lb-ft
Camshaft housing bolts
8 N
⋅m (0.8 kgf-m, 6.0 lb-ft) for tightening of
special tool
Camshaft housing bolt
11
1.1
8.0
Cylinder head cover bolt
8
0.8
6.0
Air intake pipe bolt
3
0.3
2.5
Starting motor terminal nut
11
1.1
8.0
Generator terminal nut
7
0.7
5.0
Timing chain cover bolt and nut
25
2.5
18.0
Oil gallery pipe No.2 and No.3 bolt
11
1.1
8.0
Crankshaft pulley bolt
150
15.0
108.5
Oil control valve mounting nut
11
1.1
8.0
Oil gallery pipe No.1 bolt
30
3.0
21.5
Timing chain No.1 guide bolt
11
1.1
8.0
Timing chain tensioner bolt
25
2.5
18.0
Timing chain tensioner adjuster bolt
11
1.1
8.0
Intake cam timing sprocket bolt
60
6.0
43.5
Venturi plug
5
0.5
3.5
Cylinder head bolt for M8
25
2.5
18.0
Cylinder head bolt for M10
20 N
⋅m (2.0 kgf-m, 14.5 lb-ft), 40 N⋅m (4.0
kgf-m, 29.0 lb-ft) and then retighten by
turning through to 60
° twice
Connecting rod bearing cap nut
15 N
⋅m (1.5 kgf-m, 11.0 lb-ft) and then
retighten by turning through 45
° twice
Sensor plate bolt
11
1.1
8.0
Main bearing cap No.1 bolt ((1) – (10))
30 N
⋅m (3.0 kgf-m, 22.0 lb-ft), 50 N⋅m (5.0
kgf-m, 36.5 lb-ft) and then retighten by
turning through 60
°
Main bearing cap No.2 bolt ((11) – (20))
25
2.5
18.0
Rear oil seal housing bolt
11
1.1
8.0
Flywheel bolt
70
7.0
51.0
Engine Mechanical: For M16A Engine with VVT 1D-63
Special Tools and Equipment
Recommended Service Material
S6JB0A1418001
NOTE
Required service material is also described in the following.
“Timing Chain Cover Components: For M16A Engine with VVT”
“Timing Chain and Chain Tensioner Components: For M16A Engine with VVT”
“Camshaft, Tappet and Shim Components: For M16A Engine with VVT”
“Valves and Cylinder Head Components: For M16A Engine with VVT”
“Pistons, Piston Rings, Connecting Rods and Cylinders Components: For M16A Engine with VVT”
“Main Bearings, Crankshaft and Cylinder Block Components: For M16A Engine with VVT”
Special Tool
S6JB0A1418002
Material
SUZUKI recommended product or Specification
Note
Sealant
SUZUKI Bond No.1217G
P/No.: 99000–31260
Water tight sealant
SUZUKI Bond No.1207B
P/No.: 99000–31140
SUZUKI Bond No.1207F
P/No.: 99000–31250
09911–97720
09911–97821
Oil seal installer
Oil seal installer
09913–75810
09915–64512
Bearing installer
Compression gauge
09915–64530
09915–67010
Compression gauge hose
Compression gauge
attachment (C)
09915–67311
09916–14510
Vacuum gauge
Valve lifter
09916–14521
09916–34542
Valve spring compressor
attachment
Reamer handle
1D-64 Engine Mechanical: For M16A Engine with VVT
09916–34550
09916–37320
Reamer handle
Valve guide outer reamer
(10.5 mm)
09916–44910
09916–56011
Valve guide installer &
remover
Valve guide installer
attachment (protrusion: 11.5
mm)
09916–58210
09916–67020
Valve guide installer handle
Tappet holder (Overseas)
09916–67021
09916–77310
Tappet holder
Piston ring compressor (50-
125 mm)
09916–84511
09917–68221
Forceps
Camshaft pulley holder
09917–98221
09924–17810
Valve guide stem
attachment
Flywheel holder (drive plate
stopper)
09926–58010
09944–36011
Bearing remover attachment
Steering wheel remover
Engine Mechanical: For J20 Engine 1D-65
For J20 Engine
General Description
Engine Construction Description
S6JB0A1421001
The engine is water-cooled, in line 4 cylinders, 4 stroke cycle gasoline unit with its DOHC (Double overhead camshaft)
valve mechanism arranged for “V” type valve configuration consisting of 16 valves (4 valves/one cylinder). The double
overhead camshaft is mounted over the cylinder head; it is driven from crankshaft through timing chains, and no push
rods are provided in the valve train system.
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