Suzuki Grand Vitara JB416 / JB420 / JB419. Manual — part 360
6-ii Table of Contents
P/S Pump and A/C Compressor (If Equipped)
Drive Belt Inspection (F9Q Engine Model). ..6C-10
P/S Pump and A/C Compressor (If Equipped)
Drive Belt Removal and Installation (M16A
Engine Model) . . . . . . . . . . . . .6C-11
P/S Pump and A/C Compressor (If Equipped)
Drive Belt Removal and Installation (J20A
Engine Model) . . . . . . . . . . . . .6C-11
P/S Pump and A/C Compressor (If Equipped)
Drive Belt Removal and Installation (F9Q
Engine Model) . . . . . . . . . . . . .6C-11
Steering Rack Boot Check . . . . . . . . 6C-11
Tie-Rod End Boot Check . . . . . . . . ..6C-11
Tie-Rod End Removal and Installation. . . ..6C-11
Tie-Rod End Ball Joint Inspection . . . . . .6C-12
P/S Gear Case Assembly Components . . . 6C-13
P/S Gear Case Assembly Removal and
Installation. . . . . . . . . . . . . ...6C-14
Steering Gear Case Mount Bushing Removal
and Installation . . . . . . . . . . . . 6C-16
Steering Gear Case Mount Bushing
Inspection. . . . . . . . . . . . . . 6C-16
Rack Boot / Tie-Rod Removal and Installation ..6C-16
P/S Hose / Pipe Components . . . . . . ...6C-18
P/S Pump Removal and Installation (M16A
Engine Model) . . . . . . . . . . . . .6C-21
P/S Pump Removal and Installation (J20A
Engine Model) . . . . . . . . . . . . .6C-21
P/S Pump Removal and Installation (F9Q
Engine Model) . . . . . . . . . . . . .6C-22
P/S Pump Components (M16A Engine
Model) . . . . . . . . . . . . . . . .6C-23
P/S Pump Assembly Components (J20A
Engine Model) . . . . . . . . . . . . .6C-23
P/S Pump Assembly Components (F9Q
Engine Model) . . . . . . . . . . . . .6C-23
P/S Pump Disassembly and Assembly (M16A
Engine Model) . . . . . . . . . . . . .6C-24
P/S Pump Inspection (M16A Engine Model). .6C-26
P/S Pump Inspection (J20A Engine Model) . ..6C-27
P/S Pump Inspection (F9Q Engine Model) . ...6C-27
Specifications . . . . . . . . . . . . . .6C-28
Tightening Torque Specifications. . . . . ..6C-28
Special Tools and Equipment . . . . . . ...6C-29
Recommended Service Material . . . . . ...6C-29
Special Tool . . . . . . . . . . . . . ..6C-29
Precautions: 6-1
Steering
Precautions
Precautions
Precautions for Steering
S6JB0A6000001
Air Bag Warning
Refer to “Air Bag Warning in Section 00”.
Fastener Caution
Refer to “Fastener Caution in Section 00”.
Service Precautions of Air Bag Steering Wheel and Column
Refer to “Service Precautions of Air Bag Steering Wheel and Column in Section 6B”.
Handling and Storage of Air Bag Steering Wheel and Column
Refer to “Precautions on Handling and Storage of Air Bag Steering Wheel and Column in Section 6B”.
Disposal of Air Bag Steering Wheel and Column
Refer to “Precautions on Disposal of Air Bag Steering Wheel and Column in Section 6B”.
6A-1 Steering General Diagnosis:
Steering
Steering General Diagnosis
Diagnostic Information and Procedures
Steering Symptom Diagnosis
S6JB0A6104001
Since the problems in steering involve several systems, they must all be considered when diagnosing a complaint. To
avoid using the wrong symptom, always road test the vehicle first.
Proceed with the following preliminary inspections and correct any defects which are found.
1) Inspect tires for proper pressure and uneven wear.
2) Raise vehicle on a hoist and inspect steering system for loose or damaged parts.
3) Spin front wheels. Inspect for out-of-round tires, out-of-balance tires, bent rims, loosen and/or rough wheel
bearings.
Condition
Possible cause
Correction / Reference Item
Hard steering
Bind in tie rod end ball studs or lower
ball joints
Replace tie rod end or front suspension control
arm.
Disturbed front end alignment
Check front end alignment.
Tire not adequately inflated
Inflate tires to proper pressure.
Bind in steering column
Repair or replace.
Low fluid level, loose drive belt or
malfunction of power steering system
Check and correct. Refer to “P/S System
Symptom Diagnosis in Section 6C”.
Repair or replace.
Too much play in steering Wheel bearings worn
Replace wheel bearing.
Loose steering gear case bolts
Tighten.
Faulty steering gear case
Replace steering gear case assembly.
Worn steering shaft joints
Replace joint.
Worn tie rod ends or tie rod inside ball
joints
Replace tie rod end or steering gear case.
Worn lower ball joints
Replace front suspension control arm.
Poor return ability
Bind in tie rod end ball studs
Replace tie rod end.
Bind in ball joints
Replace ball joint.
Bind in steering column
Repair or replace.
Disturbed front end alignment
Check and adjust front end alignment.
Malfunction of power steering system
Check and correct. Refer to “P/S System
Symptom Diagnosis in Section 6C”.
Tires not adequately inflated
Adjust pressure.
Steering noise (rattle or
chuckle)
Loose bolts and nuts
Retighten.
Broken or otherwise damaged wheel
bearings
Replace.
Worn or sticky tie rod ends
Replace.
Malfunction of power steering system
Check and correct. Refer to “P/S System
Symptom Diagnosis in Section 6C”.
Wander or poor steering
stability
Mismatched or uneven tires
Replace tire or inflate tires to proper pressure.
Loose ball joints and tie rod ends
Replace suspension control arm or tie rod end.
Faulty shock absorbers / struts or
mounting
Replace absorber / strut or repair mounting.
Loose stabilizer bar
Tighten or replace stabilizer bar or bushes.
Broken or sagging springs
Replace spring.
Faulty steering gear case
Replace steering gear case assembly.
Front end alignment
Check front end alignment.
Erratic steering when
braking
Worn wheel bearings
Replace wheel bearing.
Broken or sagging springs
Replace spring.
Leaking wheel cylinder or caliper
Repair or replace wheel cylinder or caliper.
Warped discs
Replace brake disc.
Badly worn brake linings
Replace brake drum.
Drum is out of round in some brakes
Replace brake shoe lining.
Wheel tires are inflated unequally
Inflate tires to proper pressure.
Defective wheel cylinders
Replace or repair wheel cylinder.
Disturbed front end alignment
Check front end alignment.
Steering Wheel and Column: 6B-1
Steering
Steering Wheel and Column
Precautions
Service Precautions of Air Bag Steering Wheel and Column
S6JB0A6200001
Refer to “Precautions on Service and Diagnosis of Air Bag System in Section 8B”.
Precautions on Handling and Storage of Air Bag Steering Wheel and Column
S6JB0A6200002
Refer to “Precautions on Handling and Storage of Air Bag System Components in Section 8B”.
Precautions on Disposal of Air Bag Steering Wheel and Column
S6JB0A6200003
Refer to “Precautions on Disposal of Air Bag and Seat Belt Pretensioner in Section 8B”.
Service Precautions of Steering Angle Sensor (ESP
® model)
S6JB0A6200004
For service precautions, refer to “Precautions in Sensor Calibration in Section 4F”.
General Description
Steering Wheel and Column Construction
S6JB0A6201001
This double tube type steering column has the following three important features in addition to the steering function:
• The column is energy absorbing, designed to compress in a front-end collision.
• The ignition switch and lock are mounted conveniently on this column.
• With the column mounted lock, the ignition and steering operations can be locked to inhibit theft of the vehicle.
To insure the energy absorbing action, it is important that only the specified screws, bolts and nuts be used as
designated, and that they are tightened to the specified torque. When the column assembly (6) is removed from the
vehicle, special care must be taken in handling it. Use of a steering wheel puller or a sharp blow on the end of the
steering shaft, leaning on the assembly, or dropping the assembly could shear the plastic shear pins which maintain
column length and position.
The driver air bag (inflator) module is one of the supplemental restraint (air bag) system components and is mounted
to the center of the steering wheel (1). During certain frontal crashes, the air bag system supplements the restraint of
the driver’s and passenger’s seat belts by deploying the air bags. The air bag (inflator) module should be handled with
care to prevent accidental deployment. When servicing, be sure to observe “Precautions on Service and Diagnosis of
Air Bag System in Section 8B”.
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