Suzuki Grand Vitara JB416 / JB420. Manual — part 377
9C-17 Instrumentation / Driver Info. / Horn:
Instrument Panel Removal and Installation
S5JB0A9306017
WARNING
!
Refer to “Air Bag Warning in Section 00”
before starting service work.
CAUTION
!
Position heat control mode into FOOT MODE
before removing instrument panel to avoid
the damage to air flow control door.
Removal
1) Disconnect negative cable at battery.
2) Remove driver side instrument panel under cover (1)
and passenger side instrument panel under cover
(2).
3) Disable air bag system referring to “Disabling Air
4) Remove steering column hole cover (1).
5) Turn steering wheel to remove steering column
cover screws (3).
6) Remove steering column covers (2).
7) Remove glove box (1).
8) Remove hood latch release lever (2).
9) Remove console box referring to “Console Box
10) Remove front pillar trims (1) front side sill scuffs (2)
and dash side trims (3).
11) Disconnect instrument panel harness connectors,
inside air temperature sensor duct and antenna
cable instrument panel removal.
12) Remove steering column mounting referring to
“Steering Column Assembly Removal and
Installation in Section 6B”.
13) Remove instrument panel ground wire.
14) Remove instrument panel mounting bolts (1).
15) Remove instrument panel (2) with steering support
member and instrument panel harness.
1
2
I5JB0A930011-02
1
2
3
3
I5JB0A940020-02
1
2
I5JB0A930012-02
2
3
1
I5JB0A930013-02
2
1
1
1
I5JB0A930014-01
Instrumentation / Driver Info. / Horn: 9C-18
Installation
Reverse removal procedure noting the following.
• When installing each part, be careful not to catch any
cable or wiring harness.
• Tighten instrument panel mounting bolts to specified
torque
Tightening torque
Instrument panel mounting bolt (a): 23 N·m (2.3
kgf-m, 17.0 lb-ft)
• Tighten steering column mounting nuts referring to
“Steering Column Assembly Removal and Installation
in Section 6B”.
• Enable air bag system referring to “Enabling Air Bag
Information Display (Clock) Removal and
Installation
S5JB0A9306018
Removal
1) Remove audio unit referring to “Audio Unit Removal
2) Remove center ventilation louver (1) from instrument
panel (2) pulling it arrow direction as shown.
3) Disconnect hazard switch connector.
4) Remove information display (clock) (1) from
instrument panel (2) pulling it in arrow direction
shown in figure.
5) Disconnect information display (clock) coupler.
Installation
Reverse removal procedure.
Audio Unit Removal and Installation
S5JB0A9306019
Removal
1) Disconnect negative (–) cable at battery.
2) Remove instrument panel center garnish trims (1).
3) Remove 6 mounting screws (1).
4) Disconnect electrical connectors from audio unit and
HVAC control module.
5) Remove audio unit (2) with HVAC control module
from instrument panel.
6) Remove audio unit from HVAC control module.
Installation
Reverse removal procedure.
3. screw
(a)
(a)
I5JB0A930015-01
1
2
3
I5JB0A930016-01
1
2
I5JB0A930017-01
1
I5JB0A930018-03
2
1
I5JB0A930019-04
9C-19 Instrumentation / Driver Info. / Horn:
Front Speaker Removal and Installation
S5JB0A9306020
Removal
1) Remove door trim referring to Step 1) to 3) of “Front
Door Glass Removal and Installation in Section 9E”.
2) Remove 3 front speaker mounting screws (1).
3) Remove front speaker (2) from front door (3).
4) Disconnect front speaker coupler from front speaker
(2).
Installation
Reverse removal procedure.
Rear Speaker Removal and Installation (5 Door
Model)
S5JB0A9306021
Removal
1) Remove door trim referring to Step 1) to 3) of “Rear
Door Glass Removal and Installation in Section 9E”.
2) Remove 3 rear speaker mounting screws (1).
3) Remove rear speaker (2) from rear door (3).
4) Disconnect rear speaker coupler from rear speaker
(2).
Installation
Reverse removal procedure.
Rear Speaker Removal and Installation (3 Door
Model)
S5JB0A9306027
Removal
1) Remove right and left lower anchor bolts (2) from
body panel.
2) Remove quarter lower trim (1).
3) Remove 3 rear speaker mounting screws (1) and
rear speaker (2) from quarter panel.
4) Disconnect rear speaker coupler from rear speaker
(2).
Installation
Reverse removal procedure noting the following.
• Tighten lower anchor bolts to specified torque.
Tightening torque
Lower anchor bolt (a): 35 N·m (3.5 kgf-m, 25.5 lb-ft)
1
2
3
I4RS0A930027-01
1
2
3
I4RS0A930027-01
1
2
I5JB0A930020-02
2
1
I5JB0A930021-02
(a)
I5JB0A930022-02
Instrumentation / Driver Info. / Horn: 9C-20
GPS Antenna Removal and Installation (If
Equipped)
S5JB0A9306028
Removal
1) Remove center ventilation louver referring to step 1)
and 2) of “Information Display (Clock) Removal and
Installation”.
2) Disconnect GPS antenna connector from navigation
unit referring to “Audio Unit Removal and
Installation”.
3) Remove GPS antenna (1).
Installation
Reverse removal procedure.
Horn Removal and Installation
S5JB0A9306022
Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
3) Disconnect horn connector (1).
4) Remove horn (2).
Installation
Reverse removal procedure for installation.
Horn Inspection
S5JB0A9306023
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
3) Disconnect horn connector (1).
4) Connect battery positive (+) to terminal of horn
connector (2) and negative (–) terminal to body
ground.
If horn is not sounding, replace horn.
Horn Relay Inspection
S5JB0A9306024
1) Disconnect negative (–) cable at battery.
2) Remove horn relay (included in integration relay) (1)
from main fuse box (2).
1
I5JB0A930023-01
1
2
2
1
I5JB0A930029-01
1
2
2
1
I5JB0A930024-01
2
1
I5JB0A950031-01
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