Suzuki Grand Vitara JB416 / JB420. Manual — part 118
1E-8 Engine Lubrication System: For M16A Engine with VVT
Reassembly
1) Wash, clean and then dry all disassembled parts.
2) Apply thin coat of engine oil to inner and outer rotors,
oil seal lip portion, inside surfaces of oil pump case
and plate.
3) Install outer (1) and inner rotors (2) to oil pump case.
4) Apply engine oil to relief valve (1) and spring (2), and
install them with retainer (3) and new circlip (4) to
rotor plate (5).
5) Install rotor plate and tighten all bolts to specified
torque. After installing plate, check to be sure that
rotors turn smoothly by hand (0.3 N
⋅m (0.03 kgf-m,
0.25 lb-ft) torque or below).
Tightening torque
Oil pump rotor plate bolt (a): 11 N·m (1.1 kgf-m,
8.0 lb-ft)
Oil Pump Inspection
S5JB0A1516007
Oil Seal
Check oil seal lip for fault or other damage. Replace as
necessary.
Oil Pump
• Check outer (1) and inner rotors (2), rotor plate, and
oil pump case for excessive wear or damage.
• Check relief valve (1) for excessive wear or damage
and operates smoothly.
I2RH0B150019-01
I3RM0A150005-01
I2RH0B150022-01
I2RH0B150023-01
I2RH0B150019-01
I2RH0B150025-01
Engine Lubrication System: For M16A Engine with VVT 1E-9
Radial clearance
Check radial clearance between outer rotor (1) and case
(2) using thickness gauge (3).
If clearance exceeds its limit, replace outer rotor or case.
Radial clearance between outer rotor and case for oil
pump
Limit: 0.310 mm (0.0122 in.)
Side clearance
Using straightedge (1) and thickness gauge (2),
measure side clearance.
If side clearance exceeds its limit, replace oil pump
assembly.
Side clearance for oil pump inner rotor
Limit: 0.15 mm (0.0059 in.)
Relief valve spring free length and load
Check relief valve spring free length and load as shown
in the figure. If the measured valve spring length is lower
than the specification, replace relief valve spring.
Relief valve spring free length and load
I2RH0B150026-01
I2RH0B150027-01
Standard
Limit
Free length
52.4 mm
(2.06 in.)
—
Load at spring
length
38.5 mm (1.52 in.)
77 N
(7.7 kgf, 17.0 lb)
69 N
(6.9 kgf, 15.0 lb)
I2RH01150023-01
1E-10 Engine Lubrication System: For M16A Engine with VVT
Specifications
Tightening Torque Specifications
S5JB0A1517001
NOTE
The specified tightening torque is also described in the following.
“Oil Pan and Oil Pump Strainer Components: For M16A Engine with VVT”
“Oil Pump Components: For M16A Engine with VVT”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.
Special Tools and Equipment
Recommended Service Material
S5JB0A1518001
NOTE
Required service material is also described in the following.
“Oil Pan and Oil Pump Strainer Components: For M16A Engine with VVT”
“Oil Pump Components: For M16A Engine with VVT”
Special Tool
S5JB0A1518002
Fastening part
Tightening torque
Note
N
⋅m
kgf-m
lb-ft
Oil pressure switch
13
1.3
9.5
Oil pump strainer bolt
11
1.1
8.0
Oil pan bolt and nut
11
1.1
8.0
Oil pan drain plug
35
3.5
25.5
Transmission to engine bolt
85
8.5
61.5
Clutch housing lower plate No.1 bolt
11
1.1
8.0
Clutch housing lower plate No.2 bolt
11
1.1
8.0
Oil pump rotor plate bolt
11
1.1
8.0
Material
SUZUKI recommended product or Specification
Note
Sealant
SUZUKI Bond No.1217G
P/No.: 99000–31260
09915–77310
09915–78211
Oil pressure gauge (0-10kg/
cm2)
Oil pressure gauge
attachment
Engine Lubrication System: For J20 Engine 1E-11
For J20 Engine
General Description
Engine Lubrication Description
S5JB0A1521001
The oil pump is trochoid type, and mounted under the crankshaft. Oil is drawn up through the oil pump strainer and
passed through the pump to the oil filter.
The filtered oil flows into two paths in cylinder block.
In one path, oil reaches the crankshaft journal bearings. Oil from the crankshaft journal bearings is supplied to the
connecting rod bearings by means of intersecting passages drilled in the crankshaft.
In the other path oil goes up to the cylinder head and lubricates valves and camshafts, etc., after passing through the
internal oilway of camshafts.
An oil relief valve is provided on the oil pump. This valve starts relieving oil pressure when the pressure exceeds
specified pressure.
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