Suzuki Grand Vitara JB416 / JB420. Manual — part 250
5A-134 Automatic Transmission/Transaxle:
43) Connect solenoid coupler to each solenoid.
44) Install oil strainer (1) to valve body assembly.
Tightening torque
Oil strainer bolt (a): 5.5 N·m (0.55 kgf-m, 4.0 lb-
ft)
45) Install transmission oil pan (1) with new oil pan
gasket.
NOTE
Align cutout in oil pan gasket with that in
transmission case.
Tightening torque
Transmission oil pan bolt: 4.5 N·m (0.45 kgf-m,
3.5 lb-ft)
46) With wood rough key attached to output shaft, install
sensor rotor (2) by aligning its key groove with wood
rough key and install C-ring.
47) Install adapter case (1) with new adapter gasket to
transmission case and tighten adapter case bolts to
specified torque.
Tightening torque
Adapter case bolt (a): 31 N·m (3.1 kgf-m, 30.0 lb-
ft)
48) Apply A/T fluid to new O-rings and install them to
input shaft speed sensor (1) and output shaft speed
sensor (2), and then install input shaft speed sensor
(1) and output shaft speed sensor (2).
49) After turning manual shift shaft fully rearward, turn it
back by 2 notches and set it to “N” range. Then
install shift switch, lock washer and nut and tighten
nut. After tightening it, bend claws of lock washer.
Tightening torque
Manual shift shaft nut (a): 12.5 N·m (1.25 kgf-m,
9.0 lb-ft)
50) With neutral reference line (1) and cut groove (2) in
switch aligned, tighten lock bolt.
Tightening torque
Transmission range sensor bolt (b): 5.3 N·m (
0.53 kgf-m, 4.0 lb-ft)
1. C-ring
1
(a)
I5JB0A510144-01
IYSQ01510094-01
1
2
I5JB0A510072-01
1
(a)
(a)
I5JB0A510145-01
1
2
I5JB0A510163-01
(b)
1
2
(a)
I5JB0A510147-01
Automatic Transmission/Transaxle: 5A-135
51) Confirm that torque converter is fully fitted in
transmission. Confirmation can be done by
measuring dimension between end surface of
housing case (2) and drive plate installation seat.
Standard dimension between end surface of
case housing and drive plate installation seat “a”
17.4 mm (0.69 in.)
52) Check that torque converter turns smoothly and
apply grease to center piece (1) of torque converter.
Specifications
Bearing and Race Installation Diagram
S5JB0A5107001
IYSQ01510279-01
1
2
3
4
8
9
17
18
19
20
5
6
7
10 11
12
13
14
15
16
I5JB0A510013-01
5A-136 Automatic Transmission/Transaxle:
Bearing and Race Dimension
Tightening Torque Specifications
S5JB0A5107002
NOTE
The specified tightening torque is also described in the following.
“Manual Selector Assembly Components”
“Select Cable Component”
“Oil Cooler Hose and Pipe Components”
“Automatic Transmission Unit Components”
“Oil Pump Components”
“Valve Body Assembly Components”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.
No.
Bearing and race
Inside diameter
Outside diameter
1
Bearing assy, O/D FR
24.32 mm (0.957 in.)
43.20 mm (1.701 in.)
2
Race, thrust O/D FR
24.32 mm (0.957 in.)
39.20 mm (1.543 in.)
3
Bearing, assy, thrust O/D case
24.85 mm (0.978 in.)
37.59 mm (1.480 in.)
4
Race, thrust bearing planetary O/D case
25.03 mm (0.985 in.)
37.35 mm (1.470 in.)
5
Race, thrust planetary No.1
30.00 mm (1.181 in.)
48.54 mm (1.911 in.)
6
Bearing, thrust planetary
28.37 mm (1.117 in.)
46.36 mm (1.825 in.)
7
Race, thrust bearing planetary No.2
27.58 mm (1.086 in.)
44.70 mm (1.760 in.)
8
Race, thrust bearing No.1
24.05 mm (0.947 in.)
37.59 mm (1.480 in.)
9
Bearing, thrust forward clutch
23.41 mm (0.922 in.)
37.47 mm (1.475 in.)
10 Race, thrust bearing No.1
24.05 mm (0.947 in.)
37.59 mm (1.480 in.)
11 Bearing, thrust forward clutch
23.41 mm (0.922 in.)
37.47 mm (1.475 in.)
12 Race, thrust bearing No.2
23.29 mm (0.917 in.)
37.59 mm (1.480 in.)
13 Race, thrust bearing FR sun gear
30.00 mm (1.181 in.)
47.90 mm (1.886 in.)
14 Bearing, thrust FR sun gear
28.37 mm (1.117 in.)
46.36 mm (1.825 in.)
15 Race, thrust bearing FR sun gear
27.58 mm (1.086 in.)
44.70 mm (1.760 in.)
16 Race, thrust bearing
21.41 mm (0.843 in.)
47.50 mm (1.870 in.)
17 Race, thrust bearing RR planetary ring
30.00 mm (1.181 in.)
48.54 mm (1.911 in.)
18 Bearing, thrust RR planetary ring
28.37 mm (1.117 in.)
46.36 mm (1.825 in.)
19 Bearing, thrust output shaft
38.10 mm (1.500 in.)
55.55 mm (2.187 in.)
20 Race, thrust bearing output shaft
39.12 mm (1.540 in.)
57.53 mm (2.264 in.)
Fastening part
Tightening torque
Note
N
⋅m
kgf-m
lb-ft
Fluid pressure check hole bolt
8
0.8
6.0
A/T fluid drain plug
20
2.0
14.5
Manual selector assembly mounting bolt
18
1.8
13.0
Manual select cable nut
13
1.3
9.5
Manual shift shaft nut
12.5
1.25
9.0
Transmission range sensor bolt
5.3
0.53
4.0
Manual select lever nut
12.5
1.25
9.0
Input shaft speed sensor bolt
7
0.7
5.0
Output shaft speed sensor bolt
7
0.7
5.0
Oil pump bolt
7.5
0.75
5.5
Center support bolt
26
2.6
19.0
Torque converter housing bolt
35
3.5
25.5
Torque converter housing bolt
58
5.8
42.0
Oil pump bolt
22
2.2
16.0
Parking pawl bracket bolt
7.4
0.74
5.5
Valve body bolt
10
1.0
7.5
Transmission wire connector bolt
16
1.6
11.5
Oil strainer bolt
5.5
0.55
4.0
Transmission oil pan bolt
4.5
0.45
3.5
Adapter case bolt
31
3.1
30.0
Automatic Transmission/Transaxle: 5A-137
Special Tools and Equipment
Recommended Service Material
S5JB0A5108001
NOTE
Required service material is also described in the following.
“Oil Pump Components”
“Overdrive (Planetary Gear Side) Components”
“Overdrive (Case Side) Components”
“Forward Clutch Components”
“Direct Clutch Components”
“Center Support Components”
“Planetary Gears and Output Shaft Components”
Special Tool
S5JB0A5108002
09913–50121
09913–65135
Oil seal remover
Bearing puller
09913–85210
09918–48211
Bearing installer
Oil pump remover
09918–48220
09920–20310
Oil pump remover
attachment (M8)
Clutch spring hook
09920–76010
09922–89810
Snap ring opener
Shifter lock pin remover (3.5
mm)
09923–46020
09925–37811–001
Joint pipe
Oil pressure gauge
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