Suzuki Grand Vitara JB416 / JB420 (ESP model). Manual — part 86

5A-43 Automatic Transmission/Transaxle:

Specifications

Bearing and Race Installation Specification

S5JB0E5107002

Bearing and Race Dimension

1

2

3

4

8

9

17

18

19

20

5

6

7

10 11

12

13

14

15

16

I5JB0A510013-01

No.

Bearing and race

Inside diameter

Outside diameter

1

Baring assy, O/D FR

24.32 mm (0.957 in.)

43.20 mm (1.701 in.)

2

Race, thrust O/D FR

24.32 mm (0.957 in.)

39.20 mm (1.543 in.)

3

Bearing, assy, thrust O/D case

24.85 mm (0.978 in.)

37.59 mm (1.480 in.)

4

Race, thrust bearing planetary O/D case

25.03 mm (0.985 in.)

37.35 mm (1.470 in.)

5

Race, thrust planetary No.1

30.00 mm (1.181 in.)

48.54 mm (1.911 in.)

6

Bearing, thrust planetary

28.37 mm (1.117 in.)

46.36 mm (1.825 in.)

7

Race, thrust bearing planetary No.2

27.58 mm (1.086 in.)

44.70 mm (1.760 in.)

8

Race, thrust bearing No.1

24.05 mm (0.947 in.)

37.59 mm (1.480 in.)

9

Bearing, thrust forward clutch

23.41 mm (0.922 in.)

37.47 mm (1.475 in.)

10 Race, thrust bearing No.1

24.05 mm (0.947 in.)

37.59 mm (1.480 in.)

11 Bearing, thrust forward clutch

23.41 mm (0.922 in.)

37.47 mm (1.475 in.)

12 Race, thrust bearing No.2

23.29 mm (0.917 in.)

37.59 mm (1.480 in.)

13 Race, thrust bearing FR sun gear

30.00 mm (1.181 in.)

47.90 mm (1.886 in.)

14 Bearing, thrust FR sun gear

28.37 mm (1.117 in.)

46.36 mm (1.825 in.)

15 Race, thrust bearing FR sun gear

27.58 mm (1.086 in.)

44.70 mm (1.760 in.)

16 Race, thrust bearing

21.41 mm (0.843 in.)

47.50 mm (1.870 in.)

17 Race, thrust bearing RR planetary ring

30.00 mm (1.181 in.)

48.54 mm (1.911 in.)

18 Bearing, thrust RR planetary ring

28.37 mm (1.117 in.)

46.36 mm (1.825 in.)

19 Bearing, thrust output shaft

38.10 mm (1.500 in.)

55.55 mm (2.187 in.)

20 Race, thrust bearing output shaft

39.12 mm (1.540 in.)

57.53 mm (2.264 in.)

Automatic Transmission/Transaxle: 5A-44

Tightening Torque Specifications

S5JB0E5107003

NOTE
The specified tightening torque is also described in the following.
“Automatic Transmission Unit Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A in related
manual”.

Special Tools and Equipment

Special Tool

S5JB0E5108001

Fastening part

Tightening torque

Note

N

⋅m

kgf-m

lb-ft

Center support bolt

26

2.6

19.0

)

Torque converter housing bolt

35

3.5

25.5

)

Torque converter housing bolt

58

5.8

42.0

)

Oil pump bolt

22

2.2

16.0

)

Parking pawl bracket bolt

7.4

0.74

5.5

)

Valve body bolt

10

1.0

7.5

)

Transmission wire connector bolt

16

1.6

11.5

)

Oil strainer bolt

5.5

0.55

4.0

)

Transmission oil pan bolt

4.5

0.45

3.5

)

Adapter case bolt

31

3.1

30.0

)

Manual shift shaft nut

12.5

1.25

9.0

)

Transmission range sensor bolt

5.3

0.53

4.0

)

09923–46020

09926–98320

Joint pipe

Spring compressor No. 1 set

)

)

09926–98390

09944–88210

Remover

Bearing housing installer

)

)

5A-45 Automatic Transmission/Transaxle:

Table of Contents 6- i

6

Section 6

CONTENTS

Steering

Precautions . . . . . . . . . . . . . 6-*

Precautions. . . . . . . . . . . . . . . .. 6-*

Precautions for Steering . . . . . . . . . . 6-*

Steering General Diagnosis. . . . . .6A-*

Diagnostic Information and Procedures. . . 6A-*

Steering Symptom Diagnosis. . . . . . . ...6A-*

Steering Wheel and Column. . . . ... 6B-1

Precautions. . . . . . . . . . . . . . ...6B-1

Service Precautions of Air Bag Steering

Wheel and Column . . . . . . . . . . . 6B-*

Precautions on Handling and Storage of Air

Bag Steering Wheel and Column. . . . . ...6B-*

Precautions on Disposal of Air Bag Steering

Wheel and Column . . . . . . . . . . . 6B-*

Service Precautions of Steering Angle Sensor . 6B-1

General Description . . . . . . . . . . . .6B-1

Steering Wheel and Column Construction . . .. 6B-1

Diagnostic Information and Procedures. . . 6B-*

Air Bag Steering Wheel and Column

Symptom Diagnosis . . . . . . . . . . ...6B-*

Air Bag Steering Wheel and Column

Inspection and Repair Required after
Accident . . . . . . . . . . . . . . . .6B-*

Diagnosis and Servicing of Air Bag Steering

Wheel and Column . . . . . . . . . . . 6B-*

Repair Instructions . . . . . . . . . . . ..6B-3

Checking Steering Column for Accident

Damage . . . . . . . . . . . . . . . .6B-*

Steering Wheel Removal and Installation . . . 6B-*

Contact Coil Cable Assembly Removal and

Installation. . . . . . . . . . . . . . . 6B-3

Contact Coil Cable Assembly Inspection . . . .6B-*
Centering Contact Coil Cable Assembly . . . ..6B-*

Steering Angle Sensor Removal and

Installation. . . . . . . . . . . . . . . 6B-4

Steering Angle Sensor Inspection. . . . . . 6B-*
Steering Column Assembly Removal and

Installation. . . . . . . . . . . . . . ..6B-*

Steering Column Assembly Inspection . . . . 6B-*
Ignition Switch Cylinder Assembly Removal

and Installation (without Keyless Start
System). . . . . . . . . . . . . . . ..6B-*

Steering Lock Assembly (Ignition Switch)

Removal and Installation. . . . . . . . ... 6B-*

Adjustable Steering Column Release Lever

Inspection. . . . . . . . . . . . . . .. 6B-*

Steering Upper Shaft Assembly Removal and

Installation . . . . . . . . . . . . . . . 6B-*

Steering Upper Shaft Assembly Inspection. . . 6B-*
Steering Lower Shaft Assembly Removal and

Installation . . . . . . . . . . . . . . . 6B-*

Specifications. . . . . . . . . . . . . ...6B-4

Tightening Torque Specifications. . . . . . 6B-4

Power Assisted Steering System. . . 6C-*

Precautions. . . . . . . . . . . . . . ... 6C-*

P/S System Note. . . . . . . . . . . . . 6C-*

General Description . . . . . . . . . . . . 6C-*

P/S System Construction . . . . . . . . . 6C-*
Steering Gear Case Construction . . . . . ... 6C-*
P/S Pump Construction. . . . . . . . . ... 6C-*

Schematic and Routing Diagram. . . . . . 6C-*

P/S Fluid Flow Diagram . . . . . . . . . .. 6C-*

Diagnostic Information and Procedures. . . 6C-*

P/S System Symptom Diagnosis . . . . . . 6C-*
Steering Wheel Check . . . . . . . . . . 6C-*
Steering Force Check . . . . . . . . . . . 6C-*
Steering Wheel Recovery Check . . . . . . 6C-*
Idle Up System Check. . . . . . . . . . . 6C-*
Hydraulic Pressure in P/S Circuit Check. . . . 6C-*

Repair Instructions . . . . . . . . . . . .. 6C-*

P/S Fluid Change . . . . . . . . . . . . 6C-*
P/S Fluid Level Check. . . . . . . . . . . 6C-*
P/S Fluid Leakage Check. . . . . . . . . 6C-*
P/S System Air Bleeding Procedure . . . . ... 6C-*
P/S Pump and A/C Compressor (If Equipped)

Drive Belt Inspection and Adjustment for
M16 Engine Model . . . . . . . . . . . 6C-*

P/S Pump and A/C Compressor (If Equipped)

Drive Belt Inspection and Adjustment for J20
Engine Model . . . . . . . . . . . . . 6C-*

P/S Pump and A/C Compressor (If Equipped)

Drive Belt Removal and Installation for M16
Engine Model . . . . . . . . . . . . . 6C-*

NOTE
For the items with asterisk (*) in the “CONTENTS” below, refer to the same section of the service manual
mentioned in the “FOREWORD” of this manual.