Engine JAC HFC4DA1-2C. Manual — part 160
PS
PS
PS
PS PowerSteering
PowerSteering
PowerSteering
PowerSteering System
System
System
System
- 164 -
Removal
Removal
Removal
Removal and
and
and
and Installation
Installation
Installation
Installation (Continued)
(Continued)
(Continued)
(Continued)
Power-assisted
Power-assisted
Power-assisted
Power-assisted Steering
Steering
Steering
Steering System
System
System
System
6.
Take down the cotter pin and remove castle nuts on
the joint of the tie rod ball joint and steering
knuckle.
�
Do not reuse the cotter pin.
7.
Remove the tie rod ball joint from the steering
knuckle.
Note:
Note:
Note:
Note:
After the separation of the steering tie rod and
steering knuckle, wrap the ball joint with cloth to
protect the ball joint seal.
8.
Remove the tie rod ball joint.
�
Loosen lock nuts of the tie rod ball joint.
�
Remove the tie rod ball joint.
Note:
Note:
Note:
Note:
Remember the number of turns in ball joint removal.
8.
Remove the fixed plate of the steering gear box oil
pipe and remove the oil pipe.
Note:
Note:
Note:
Note:
In the steering gear box oil pipe removal, block
the joint with a plug to avoid dirt entering.
PS
PS
PS
PS PowerSteering
PowerSteering
PowerSteering
PowerSteering System
System
System
System
- 165 -
Removal
Removal
Removal
Removal and
and
and
and Installation
Installation
Installation
Installation (Continued)
(Continued)
(Continued)
(Continued)
Power-assisted
Power-assisted
Power-assisted
Power-assisted Steering
Steering
Steering
Steering System
System
System
System
9.
Disconnect the booster oil pipe from the steering
gear box.
10. Remove the steering gear box.
Installation
1.
Reinstall the steering gear box.
2.
Install the booster pump oil pipe to the steering
gear box.
3.
Install the booster pump oil pipe to the inverter
valve and tighten the fixed plate.
PS
PS
PS
PS PowerSteering
PowerSteering
PowerSteering
PowerSteering System
System
System
System
- 166 -
Removal
Removal
Removal
Removal and
and
and
and Installation
Installation
Installation
Installation (Continued)
(Continued)
(Continued)
(Continued)
Power-assisted
Power-assisted
Power-assisted
Power-assisted Steering
Steering
Steering
Steering System
System
System
System
Note:
Note:
Note:
Note:
In the ball joint installation, make sure that the
number of turns of the installation is the same with
that of the removal.
4.
Reinstall the tie rod ball joint in place.
�
Install the ball joint in place.
�
Tighten lock nuts of the ball joint.
Caution:
Caution:
Caution:
Caution:
Keep the steering wheel in the straight-ahead
position throughout.
5.
Install ball studs on the steering knuckle and lock
castle nuts with new cotter pins.
6.
Lower the vehicle from the lifter.
7.
Install the ball head shaft on the pinion shaft,
confirm the positional accuracy of the positioning
keyway and confirm that fastening bolts are in the
pinion slot.
8.
Align the clamped plated of the universal joint to the
steering column and carry out installation.
9.
Reconnect the negative cable of the battery.
10. Carry out air bleeding for the system according to the
specification.
11. Inspect for the front wheel alignment.
PS
PS
PS
PS PowerSteering
PowerSteering
PowerSteering
PowerSteering System
System
System
System
- 167 -
Removal
Removal
Removal
Removal and
and
and
and Installation
Installation
Installation
Installation of
of
of
of
Steering
Steering
Steering
Steering Wheel
Wheel
Wheel
Wheel
Removal:
1.
Remove the negative cable of the battery.
2.
Remove the upper and lower protective plates of
the steering column.
3.
Disconnect the plug of the ignition switch harness.
4.
Carry out steering wheel centering and lock it up.
5.
Remove the steering wheel central covering plate.
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