JAC HFC4DA1-2C engine. Service Manual — part 50

SE

SE

SE

SE Seats

Seats

Seats

Seats

- 120 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Front

Front

Front

Front row

row

row

row individual

individual

individual

individual seat

seat

seat

seat

Removal
1.

Remove four mounting bolts below front row seat.

2.

Remove the front row individual seat from vehicle.

Installation
1.

Install the front row individual seat in reverse order
of removal.

Note:

Bolts should be tightened to the specified torque.
Tightening torque: 45～55N.m

SE

SE

SE

SE Seats

Seats

Seats

Seats

- 121 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Back

Back

Back

Back row

row

row

row seats

seats

seats

seats

Removal
1.

Remove four mounting bolts below back row seats.

2.

Remove the back row twin bench-type seat from
vehicle.

Installation
1.

Install the back row twin bench-type seat in reverse
order of removal.

Note:

Bolts should be tightened to the specified

torque.

Tightening torque: 45～55N.m

SP

SP

SP

SP Sealing

Sealing

Sealing

Sealing Elements

Elements

Elements

Elements

- 123 -

Sealing

Sealing

Sealing

Sealing Elements

Elements

Elements

Elements

Applied models: SUNRAY products manufactured by JAC

Subject

Page

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Inner acoustic baffle of front wall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Outer heat shield of front wall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Front door seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Rear door seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...126
Fender seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 126
Front compartment seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Waterproof membrane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..127

SP

SP

SP

SP Sealing

Sealing

Sealing

Sealing Elements

Elements

Elements

Elements

- 124 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Inner

Inner

Inner

Inner acoustic

acoustic

acoustic

acoustic baffle

baffle

baffle

baffle of

of

of

of front

front

front

front wall

wall

wall

wall

1.

Disconnect the negative cable of battery.

2.

Remove upper acoustic baffle of front wall.

3.

Clip.

4.

Remove lower acoustic baffle of front wall.

Lower acoustic baffle

of front wall

Upper acoustic baffle

of front wall

SP

SP

SP

SP Sealing

Sealing

Sealing

Sealing Elements

Elements

Elements

Elements

- 125 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Outer

Outer

Outer

Outer heat

heat

heat

heat shield

shield

shield

shield of

of

of

of front

front

front

front wall

wall

wall

wall

1.

Disconnect the negative cable of battery.

2.

Remove clips.

3.

Remove inner panel heat shield of engine hood.

4.

Remove heat shields of left and right fenders.

5.

Remove heat shields of left and right wheels.

6.

Remove front and right acoustic baffles of front
wall.

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Front

Front

Front

Front door

door

door

door seal

seal

seal

seal

1.

Remove the front door seal.

Inner panel heat shield of engine hood

Heat shield of right

fender

Heat shield of right

wheel

Right heat shield of front wall

Left panel heat shield

of front wall

Heat shield of left

fender

Heat shield of left wheel

SP

SP

SP

SP Sealing

Sealing

Sealing

Sealing Elements

Elements

Elements

Elements

- 126 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Rear

Rear

Rear

Rear door

door

door

door seal

seal

seal

seal

1.

Remove middle seal of rear door frame.

2.

Remove seal of rear door frame.

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Fender

Fender

Fender

Fender seal

seal

seal

seal

1.

Remove fender seal.

Fender seal

SP

SP

SP

SP Sealing

Sealing

Sealing

Sealing Elements

Elements

Elements

Elements

- 127 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Front

Front

Front

Front compartment

compartment

compartment

compartment seal

seal

seal

seal

1.

Remove the rear end seal of front compartment.

2.

Remove the front section seal assembly of front
compartment.

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Waterproof

Waterproof

Waterproof

Waterproof membrane

membrane

membrane

membrane

1.

Remove the rear end seal of front compartment.

XE

XE

XE

XE Body

Body

Body

Body Repair

Repair

Repair

Repair Parameters

Parameters

Parameters

Parameters

- 129 -

Body

Body

Body

Body Repair

Repair

Repair

Repair Parameters

Parameters

Parameters

Parameters

Applied models: SUNRAY products manufactured by JAC

Subject

Page

Engine Compartment Repair Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Windshield Repair Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Front Door Repair Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Rear Double-Door Repair Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..133
Girder Repair Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

XE

XE

XE

XE Body

Body

Body

Body Repair

Repair

Repair

Repair Parameters

Parameters

Parameters

Parameters

- 130 -

Engine

Engine

Engine

Engine Compartment

Compartment

Compartment

Compartment Repair

Repair

Repair

Repair Parameters

Parameters

Parameters

Parameters

XE

XE

XE

XE Body

Body

Body

Body Repair

Repair

Repair

Repair Parameters

Parameters

Parameters

Parameters

- 131 -

Windshield

Windshield

Windshield

Windshield Repair

Repair

Repair

Repair Parameters

Parameters

Parameters

Parameters

XE

XE

XE

XE Body

Body

Body

Body Repair

Repair

Repair

Repair Parameters

Parameters

Parameters

Parameters

- 132 -

Front

Front

Front

Front Door

Door

Door

Door Repair

Repair

Repair

Repair Parameters

Parameters

Parameters

Parameters

XE

XE

XE

XE Body

Body

Body

Body Repair

Repair

Repair

Repair Parameters

Parameters

Parameters

Parameters

- 133 -

Rear

Rear

Rear

Rear Double-Door

Double-Door

Double-Door

Double-Door Repair

Repair

Repair

Repair Parameters

Parameters

Parameters

Parameters

XE

XE

XE

XE Body

Body

Body

Body Repair

Repair

Repair

Repair Parameters

Parameters

Parameters

Parameters

- 134 -

Girder

Girder

Girder

Girder Repair

Repair

Repair

Repair Parameters

Parameters

Parameters

Parameters

Side member repair parameters: Diagonal L1=5068mm

Side member length L2=4998mm
Side member ledge L3=840mm

SUNRAY

SUNRAY

SUNRAY

SUNRAY Special

Special

Special

Special Service

Service

Service

Service Tools

Tools

Tools

Tools

Attached

Attached

Attached

Attached List

List

List

List—

—

—

—SUNRAY

SUNRAY

SUNRAY

SUNRAY Special

Special

Special

Special Service

Service

Service

Service Tools

Tools

Tools

Tools

Applied models: SUNRAY products manufactured by JAC

Tool

Tool

Tool

Tool Number

Number

Number

Number

Tool

Tool

Tool

Tool Name

Name

Name

Name

Illustration

Illustration

Illustration

Illustration

Function/Applied

Function/Applied

Function/Applied

Function/Applied Part

Part

Part

Part

JAC-T8F001

Piston pin puller

For removal/installation of engine piston pin

(engine)

JAC-T8F002

Handle

For installing bearing together with relevant

installer (transmission)

JAC-T8F003

Flywheel stopper

For fixing flywheel to facilitate removal (engine)

JAC-T8F004

Cooling system

detector

For checking engine cooling system for leakage

(engine)

JAC-T8F005

Oil filter wrench

For removal/installation of oil filter (engine)

JAC-T8F006

Valve oil seal

installer

For installation of valve oil seal (engine)

JAC-T8F007

Fuel pressure gauge

For measuring fuel pressure (engine)

JAC-T8F008

Compression

pressure gauge

For measuring engine cylinder pressure (engine)

JAC-T8F009

Pressure gauge

connector

For connection when measuring cylinder

pressure (engine)

JAC-T8F010

Valve spring

compressor

For compressing valve spring, removing engine

valves and relevant parts (engine)

JAC-T8F011

Camshaft gear puller

For removing camshaft gear (engine)

JAC-T8F012

Cylinder liner

installer (incl. jack)

For installing cylinder liner (engine)

SUNRAY

SUNRAY

SUNRAY

SUNRAY Special

Special

Special

Special Service

Service

Service

Service Tools

Tools

Tools

Tools

Tool

Tool

Tool

Tool Number

Number

Number

Number

Tool

Tool

Tool

Tool Name

Name

Name

Name

Illustration

Illustration

Illustration

Illustration

Function/Applied

Function/Applied

Function/Applied

Function/Applied Part

Part

Part

Part

JAC-T8F013

Cylinder liner puller

For removing cylinder liner (engine)

JAC-T8F014

Piston installer

For installing piston (engine)

JAC-T8F015

Crankshaft front oil

seal installer

For installing crankshaft front oil seal (engine)

JAC-T8F016

Camshaft bushing

puller

For removal/installation of camshaft bushing

(engine)

JAC-T8F017

V-block for camshaft

measurement

For measuring damage of camshaft (engine)

JAC-T8F018

Hose clamp pliers

For removing hose clamp

JAC-T8F019

Piston ring extractor

For removal/installation of piston circlip

(engine)

JAC-T8F020

Valve oil seal

extractor

For removing valve oil seal (engine)

JAC-T8F021

End fork clip

For fixing flywheel (engine)

JAC-T8F022

Crankshaft rear

bearing puller

For removing crankshaft rear bearing

JAC-T8F023

Crankshaft rear

bearing installer

For installing crankshaft rear bearing

JAC-T8F024

Diesel common rail

tool kit

Diesel common rail detector can diagnose
accurately and efficiently the diesel engine
injection by performed diesel common rail
system.

JAC-T8B001

Fork lock pin puller

For removing shift fork spring pin (transmission)

星锐专用工具

Tool

Tool

Tool

Tool Number

Number

Number

Number

Tool

Tool

Tool

Tool Name

Name

Name

Name

Illustration

Illustration

Illustration

Illustration

Function/Applied

Function/Applied

Function/Applied

Function/Applied Part

Part

Part

Part

JAC-T8B002

Oil seal puller

For removing oil seal (transmission)

JAC-T8B003

Clutch guider

For center alignment of clutch disc

(transmission)

JAC-T8B004

Input shaft bearing

installer

For installing input shaft bearing (transmission)

JAC-T8B005

Output shaft bearing

installer

For installing output shaft bearing (transmission)

JAC-T8B006

Countershaft front

bearing installer

For installing countershaft front bearing

(transmission)

JAC-T8B007

Input shaft protective

sleeve

For protecting input shaft front end teeth

(transmission)

JAC-T8B008

Output shaft

protective sleeve

For protecting output shaft front end teeth

(transmission)

JAC-T8B009

Transmission bearing

removal tool kit

For removing transmission bearing

(transmission)

JAC-T8B010

Input shaft oil seal

installer

For installing input shaft oil seal (transmission)

JAC-T8B011

Oil seal puller of

transmission rear end

cover

For removing oil seal of rear end cover

(transmission)

JAC-T8B012

Oil seal installer of

rear end cover

For installing oil seal of rear end cover

(transmission)

JAC-T8D001

Steering linkage

drawing die

For disengaging front wheel end control arm ball

joint from steering knuckle (chassis)

JAC-T8D002

Interior trim crow

plate

For prying up interior trim of vehicle