JAC HFC4DA1-2C engine. Service Manual — part 46

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 56 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation (Continued)

(Continued)

(Continued)

(Continued)

Inner

Inner

Inner

Inner lock

lock

lock

lock of

of

of

of back

back

back

back door

door

door

door

5.

Disconnect circlip between door latch and linkage.

6.

The circlip is shown in the figure. Remove the lock
linkage assembly.

Installation

Install it in reverse order of removal.

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 57 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Back

Back

Back

Back door

door

door

door seal

seal

seal

seal

Removal
1.

Peel off the seal forcibly from top to bottom.

Installation

Install it in reverse order of removal.

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 58 -

BP

BP

BP

BP Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

- 59 -

Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

Applied models: SUNRAY products manufactured by JAC

Subject

Page

Instruction

Instruction

Instruction

Instruction and

and

and

and Operation

Operation

Operation

Operation

Instrument panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Instrument panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Roof lining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Trim panel of A-pillar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Trim panel of B-pillar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Trim panel of C-pillar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Side wall window trim panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..80
Trim panel of D-pillar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Interior trim panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 86
Front door trim panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Double-open back door trim panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Interior rear-view mirror. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Sun visor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Curtains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 93
Luggage rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..94
Step plate assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Front bumper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..97
Rear bumper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...99
Front grille. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 101
Fender. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 102
Front door skirt trim panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 106
Front side wall skirt trim panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Middle side wall skirt trim panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Rear wheel skirt trim panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 109
Rear tire mud guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..110

BP

BP

BP

BP Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

- 60 -

Instruction

Instruction

Instruction

Instruction and

and

and

and Operation

Operation

Operation

Operation

Instrument

Instrument

Instrument

Instrument panel

panel

panel

panel

BP

BP

BP

BP Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

- 61 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Instrument

Instrument

Instrument

Instrument panel

panel

panel

panel

1.

Remove the negative cable of battery.

2.

Remove the upper cover of steering wheel.

3.

There are two mounting screws on the left and
right sides of upper cover of steering wheel.

4.

Unscrew the mounting nuts of steering wheel and
take down the steering wheel.

BP

BP

BP

BP Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

- 62 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation (Continued)

(Continued)

(Continued)

(Continued)

Instrument

Instrument

Instrument

Instrument panel

panel

panel

panel

5.

Remove the instrument cover.

6.

Remove four mounting screws of instrument.

7.

Remove the harness connectors of instruments.

8.

Remove three mounting screws on the lower cover
of steering wheel and take down the lower cover.

BP

BP

BP

BP Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

- 63 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation (Continued)

(Continued)

(Continued)

(Continued)

Instrument

Instrument

Instrument

Instrument panel

panel

panel

panel

9.

Remove four mounting screws of the clock spring
and take down the clock spring.

10. Remove three mounting screws of combined

switch and take down the switch.

11. Remove two mounting screws of rear A/C control

panel.

12. Disconnect the harness of rear A/C control panel.

BP

BP

BP

BP Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

- 64 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation (Continued)

(Continued)

(Continued)

(Continued)

Instrument

Instrument

Instrument

Instrument panel

panel

panel

panel

13. Remove two mounting screws of A/C control

panel.

14. Disconnect the harness of A/C control panel.

15. Remove audio cover with tool.

16. Disconnect the harness connector of audio cover.

BP

BP

BP

BP Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

- 65 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation (Continued)

(Continued)

(Continued)

(Continued)

Instrument

Instrument

Instrument

Instrument panel

panel

panel

panel

17. Remove four mounting screws of audio.

18. Disconnect the harness connector of audio.

19. Remove the lower cover of instrument panel.

20. Remove the glove box.

BP

BP

BP

BP Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

- 66 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation (Continued)

(Continued)

(Continued)

(Continued)

Instrument

Instrument

Instrument

Instrument panel

panel

panel

panel

21. Loosen two mounting screws of instrument panel.

22. Remove the mounting bolt on the left side of

instrument panel.

23. Remove the mounting bolt on the right side of

instrument panel.

Note:

Note:

Note:

Note:

There are three mounting screws on instrument
panel in total, respectively on the left, middle and
right part.

24. Remove two mounting bolts on the left side of

instrument panel.

BP

BP

BP

BP Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

- 67 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation (Continued)

(Continued)

(Continued)

(Continued)

Instrument

Instrument

Instrument

Instrument panel

panel

panel

panel

25. Remove two mounting bolt on the right side of

instrument panel.

26. Remove the shift lever.

27. Remove

the

mounting

bolts

for

shift

lever

assembly.

28. Remove the instrument panel carefully.

Note:

Note:

Note:

Note:

Two service persons are necessary for removal of
instrument panel.

BP

BP

BP

BP Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

- 68 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Instrument

Instrument

Instrument

Instrument panel

panel

panel

panel

Installation
1.

During the installation of instrument panel, the
clock spring should be installed under the premise
that the wheels face forward and it should be
rotated clockwise until rotation disabled (rotating
with proper force instead of using too much force),
and then rotated counterclockwise by three circles
with centering triangle marks aligned.

2.

Install other parts in reverse order of removal.

BP

BP

BP

BP Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

- 69 -

Instruction

Instruction

Instruction

Instruction and

and

and

and Operation

Operation

Operation

Operation

Roof

Roof

Roof

Roof lining

lining

lining

lining

BP

BP

BP

BP Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

- 70 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Roof

Roof

Roof

Roof lining

lining

lining

lining

Removal
1.

Remove the negative cable of battery.

2.

Remove curtains.

3.

Remove upper and lower trim panels of B-pillar.

4.

Remove luggage racks on bolt left and right sides.

BP

BP

BP

BP Interior/Exterior

Interior/Exterior

Interior/Exterior

Interior/Exterior Trims

Trims

Trims

Trims

- 71 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Roof

Roof

Roof

Roof lining

lining

lining

lining

5.

Remove interior ceiling lamp 1.

6.

Remove interior ceiling lamp 2.

7.

Remove right sun visor.

8.

Remove left sun visor.