Hummer H2. Manual — part 1852

Fig. 574: Applying Threadlock To Insert OD Threads
Courtesy of GENERAL MOTORS CORP.

12. Apply threadlock LOCTITE(tm) 277, J 42385-109 (1), or equivalent to the insert OD threads (2).

2004 Hummer H2

2004 ENGINE Engine Mechanical - 4.8L, 5.3L, and 6.0L - Hummer H2

Fig. 575: Driver, Bushing & Tool Marking
Courtesy of GENERAL MOTORS CORP.

13. Install the insert and driver (1) through the fixture plate and bushing and into the hole.

Rotate the driver tool until the mark on the tool (3) aligns with the top of the bushing (2).

IMPORTANT: The fixture plate and bushing remains installed onto the engine block

during the insert installation procedure.

2004 Hummer H2

2004 ENGINE Engine Mechanical - 4.8L, 5.3L, and 6.0L - Hummer H2

The installer tool will tighten up before screwing completely through the insert. This is acceptable. You
are forming the bottom threads of the insert and mechanically locking the insert to the base material
threads.

SERVICE PRIOR TO ASSEMBLY

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Dirt or debris will cause premature wear of the rebuilt engine. Clean all the components. Refer to
Cleanliness and Care .

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Use the proper tools to measure components when inspecting for excessive wear. Components that are
not within the manufacturers specifications must be repaired or replaced.

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When the components are installed into an engine, return the components to their original location,
position and direction. Refer to Separating Parts .

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During assembly, lubricate all the moving parts with clean engine oil. This will provide initial lubrication
when the engine is first started.

ENGINE PRELUBING

Tools Required

J 45299 Engine Pre-Luber. See Special Tools and Equipment .

2004 Hummer H2

2004 ENGINE Engine Mechanical - 4.8L, 5.3L, and 6.0L - Hummer H2

Fig. 576: Engine Block Left Front Oil Gallery Plug
Courtesy of GENERAL MOTORS CORP.

1. Remove the engine oil filter, fill with clean engine oil.

2. Install the oil filter.

IMPORTANT: A constant and continuous flow of clean engine oil is required in order to

properly prime the engine. Be sure to use an approved engine oil as
specified in the owners manual.

NOTE:

Refer to Fastener Notice in Cautions and Notices.

2004 Hummer H2

2004 ENGINE Engine Mechanical - 4.8L, 5.3L, and 6.0L - Hummer H2