Hummer H2. Manual — part 985

8. Install the right differential carrier case half.

9. Install the differential carrier case bolts.

Tighten: Tighten the differential carrier case bolts to 47 N.m (35 lb ft).

10. Install the upper differential carrier assembly bushing into the upper differential carrier assembly bushing

bore.

Fig. 130: Installing J 45755-2, J 45755-1, Forcing Screw, Bearing & Washers Over Differential
Carrier Assembly Bushing
Courtesy of GENERAL MOTORS CORP.

2004 Hummer H2

2004 DRIVELINE/AXLE Front Drive Axle - Hummer H2

11. Install the J 45755-2 (2), J 45755-1 (3), and the forcing screw, bearing and washers (1) over the

differential carrier assembly bushing as shown.

12. Press the bushing into the differential carrier assembly bushing bore using the J 45755 . See Special

Tools and Equipment .

Fig. 131: Differential Carrier Assembly & Hole Plug
Courtesy of GENERAL MOTORS CORP.

13. Install the differential carrier hole plug.

Tighten: Tighten the differential carrier hole plug to 28 N.m (21 lb ft).

NOTE:

Refer to Component Fastener Tightening Notice in Cautions and Notices.

2004 Hummer H2

2004 DRIVELINE/AXLE Front Drive Axle - Hummer H2

14. Install the new axle shaft seal using the J 45225 and the J 8092 . See Special Tools and Equipment .

15. Install the left side inner axle shaft into the differential case side gear using a soft-faced mallet until the

retaining ring on the inner axle shaft is fully seated within the groove in the differential case side gear.

16. Pull back on the inner axle shaft to ensure that the inner axle shaft is properly retained in the differential

case side gear.

Fig. 132: Installing Bearing With Square Shoulder Using J 36609 & J 8092
Courtesy of GENERAL MOTORS CORP.

17. Install the right side inner axle shaft bearing by performing the following steps:

1. Install the inner axle shaft housing into a vise.

2. Install the bearing with the square shoulder in using the J 36609 (1) and theJ 8092 (2). See Special

Tools and Equipment

2004 Hummer H2

2004 DRIVELINE/AXLE Front Drive Axle - Hummer H2

Fig. 133: Installing New Axle Shaft Seal Using J 45225 & J8092
Courtesy of GENERAL MOTORS CORP.

18. Install the right side inner axle shaft seal by performing the following steps:

z

Install the inner axle shaft housing into a vise.

z

Install the new axle shaft seal using the J 45225 and theJ 8092 . See Special Tools and
Equipment .

2004 Hummer H2

2004 DRIVELINE/AXLE Front Drive Axle - Hummer H2