Hummer H2. Manual — part 1352

Fig. 28: Lifting Terminal Retaining Tab
Courtesy of GENERAL MOTORS CORP.

9. Use J 38125-12A tool to gently lift the terminal retaining tab while gently pulling the wire out of the back

of the connector. Always remember never use force when pulling a terminal out of a connector. If the
terminal is severely bent or damaged, push the wire out of the front of the connector instead of pulling it
through. This will prevent damage to the internal seals of the connector. Once the terminal is pushed out
of the connector, cut the wire as close to the terminal as possible and pull the wire through the connector.

Terminal Repair Procedure

Use the appropriate wire assembly kit available through Saturn Service Parts.

1. Slide the new terminal into the correct cavity at the back of the connector.

2. Push the terminal into the connector until it locks into place. The new terminal should be even with the

other terminals. Insure that the terminal is locked in place by gently pulling on the wire.

3. Replace the nose piece.

4. Replace the dress cover.

2004 Hummer H2

2004 ACCESSORIES & EQUIPMENT Wiring Systems - Hummer H2

MICRO .64 CONNECTORS

Tools Required

J-38125 Terminal Repair Kit. See Special Tools and Equipment .

Terminal Removal Procedure

Follow the steps below in order to remove terminals from Micro 64 connectors.

Fig. 29: Disengaging Lever Lock
Courtesy of GENERAL MOTORS CORP.

1. Locate the lever lock on the wire dress cover. While depressing the lock, pull the lever over and past the

lock.

2. Disconnect the connector from the component.

2004 Hummer H2

2004 ACCESSORIES & EQUIPMENT Wiring Systems - Hummer H2

Fig. 30: Releasing Locking Tabs
Courtesy of GENERAL MOTORS CORP.

3. Locate the dress cover locking tabs at the front of the connector. Using a small flat-blade tool push down

on one of the locking tabs and pull the cover up until the dress cover releases. Repeat this procedure for
the other locking tab.

4. Once the front 2 locks are unlocked, lift the front of the dress cover and pull it forward.

2004 Hummer H2

2004 ACCESSORIES & EQUIPMENT Wiring Systems - Hummer H2

Fig. 31: Removing Nose Piece
Courtesy of GENERAL MOTORS CORP.

5. If the connector has a nose piece, use a small flat-blade tool to remove the nose piece by inserting the

blade into the slot on the front of the connector and prying up on the nose piece.

2004 Hummer H2

2004 ACCESSORIES & EQUIPMENT Wiring Systems - Hummer H2