Hummer H2. Manual — part 652

Fig. 20: Inside Pull Handle Bezel Assembly
Courtesy of GENERAL MOTORS CORP.

3. Locate the 2 lower heat-stakes holding the pull handle bezel assembly to the door panel (3).

4. Using a 8 mm (5/16 in) drill bit, drill through the round heat-staked studs (3).

Drill into the heat-staked stud just enough to cause the stud material to separate from the door panel.

IMPORTANT: If the heat-stake is beaded, grin off the bead. Do not remove any door trim

material.

2004 Hummer H2

2004 ACCESSORIES & EQUIPMENT Doors - Hummer H2

5. Using a Dremel tool or equivalent, remove any heat-stake material that may be left in the door panel

holes or on the door panel.

6. Grind off the heat-stake material (4).

7. Remove the screws (2).

8. Using pliers, straighten the pull handle bezel tabs (1). Grind any remaining material if necessary.

9. Remove the pull handle bezel assembly from the door panel.

Installation Procedure

Fig. 21: Inside Pull Handle Bezel Assembly
Courtesy of GENERAL MOTORS CORP.

2004 Hummer H2

2004 ACCESSORIES & EQUIPMENT Doors - Hummer H2

1. Position the replacement pull handle bezel assembly to the door trim panel.

2. Place the door trim panel, back-side up, on a clean prepared non-abrasive surface.

3. Install the 2 screws (2).

Tighten: Tighten the screws to 2.8 N.m (25 lb in).

4. Use clamps to temporarily secure handle bezel to door trim panel.

5. Using a Weller model 8200 soldering gun, or equivalent, equipped with a flat tip, heat and bend the tabs

(1) securing the handle bezel to the door panel.

6. Heat the tabs (4) securing the handle bezel to the door panel.

7. Use a soldering gun equipped with a flat tip. Using a circular motion, apply firm steady pressure to spread

the heat-stake (3) material into the door trim panel to achieve a proper weld.

8. Allow for heat-stakes to cool and remove clamps.

9. Verify that the pull handle bezel is securely heat-staked to the door trim panel.

10. Install the door trim panel. Refer to Trim Panel Replacement - Side Front Door or Trim Panel

Replacement - Side Rear Door .

HANDLE BEZEL REPLACEMENT - INSIDE - FRONT

Removal Procedure

NOTE:

Refer to Fastener Notice in Cautions and Notices.

IMPORTANT: A desirable round heat-stake weld should have an approximate diameter

of 13 mm (1/2 in) and height 2 mm (3/32 in).

2004 Hummer H2

2004 ACCESSORIES & EQUIPMENT Doors - Hummer H2

Fig. 22: Inside Front Handle Bezel
Courtesy of GENERAL MOTORS CORP.

1. Remove the screw that retains the front inside handle bezel to the door panel.

2. Remove the bezel from around the door handle,

3. Remove the bezel from the vehicle.

2004 Hummer H2

2004 ACCESSORIES & EQUIPMENT Doors - Hummer H2