Hummer H2. Manual — part 1919

Fig. 10: Removing Starter Assembly From Engine
Courtesy of GENERAL MOTORS CORP.

2004 Hummer H2

2004 STARTING & CHARGING SYSTEMS Starters - H2

Fig. 11: Identifying Starter Heat Shields
Courtesy of GENERAL MOTORS CORP.

Installation Procedure

1. Install the starter heat shield.

2. Snap the transmission cover to the starter.

3. Install the positive cable to the starter.

4. Install the positive cable nut. Tighten the positive cable nut to 9 N.m (80 lb in).

5. Install the starter lead to the starter.

6. Install the starter lead nut. Tighten the starter lead nut to 3.4 N.m (30 lb in).

7. Position the starter into place.

2004 Hummer H2

2004 STARTING & CHARGING SYSTEMS Starters - H2

8. Install the starter bolts. Tighten the starter bolts to 50 N.m (37 lb ft).

9. Connect the oil level sensor electrical connector.

10. Install the transmission cover bolt. Tighten the transmission cover bolt to 9 N.m (80 lb in).

11. Install the engine protective shield.

12. Lower the vehicle.

13. Connect the negative battery cable. Refer to BATTERY NEGATIVE CABLE

DISCONNECT/CONNECT PROCEDURE (SINGLE BATTERY) .

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS

Application

Ft. Lbs. (N.m)

Battery Cable Bracket Bolt

18 (25)

Battery Hold-Down Retainer Bolt

18 (25)

Battery Tray Nut

18 (25)

Engine Wiring Harness Auxiliary Negative Battery Cable Bolt

12 (16)

Engine Wiring Harness Ground Bolt

12 (16)

Engine Wiring Harness Ground/Negative Cable Bolt

18 (25)

Front Axle Mounting Bracket Nut

70 (95)

Generator Bracket Bolt

37 (50)

Generator Bolt

37 (50)

Negative Battery Cable Bolt

13 (17)

Positive Battery Cable Bolt

13 (17)

Starter Bolt

37 (50)

INCH Lbs. (N.m)

Battery Cable Channel Bolt

106 (12)

Battery Tray Bolt

80 (9)

Forward Lamp Wiring Harness Ground/Negative Cable Bolt

80 (9)

Front End Diagonal Brace Bolt

80 (9)

Generator Cable Nut

80 (9)

Ground Strap Nut

80 (9)

Positive Cable Nut

80 (9)

Positive Cable At UBEC Bolt

80 (9)

Starter Lead Nut

30 (3.4)

Surge Tank Bolt/Nut

80 (9)

Transmission Cover Bolt

80 (9)

2004 Hummer H2

2004 STARTING & CHARGING SYSTEMS Starters - H2

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