Hummer H2. Manual — part 1155
11. Remove the positive cable from the starter.
12. Place the starter on a workbench.
13. Unsnap the transmission cover from the starter.
14. Remove the starter heat shield. See Fig. 11 .
2004 Hummer H2
2004 STARTING & CHARGING SYSTEMS Starters - H2
Fig. 10: Removing Starter Assembly From Engine
Courtesy of GENERAL MOTORS CORP.
2004 Hummer H2
2004 STARTING & CHARGING SYSTEMS Starters - H2
Fig. 11: Identifying Starter Heat Shields
Courtesy of GENERAL MOTORS CORP.
Installation Procedure
1. Install the starter heat shield.
2. Snap the transmission cover to the starter.
3. Install the positive cable to the starter.
4. Install the positive cable nut. Tighten the positive cable nut to 9 N.m (80 lb in).
5. Install the starter lead to the starter.
6. Install the starter lead nut. Tighten the starter lead nut to 3.4 N.m (30 lb in).
7. Position the starter into place.
2004 Hummer H2
2004 STARTING & CHARGING SYSTEMS Starters - H2
8. Install the starter bolts. Tighten the starter bolts to 50 N.m (37 lb ft).
9. Connect the oil level sensor electrical connector.
10. Install the transmission cover bolt. Tighten the transmission cover bolt to 9 N.m (80 lb in).
11. Install the engine protective shield.
12. Lower the vehicle.
13. Connect the negative battery cable. Refer to BATTERY NEGATIVE CABLE
DISCONNECT/CONNECT PROCEDURE (SINGLE BATTERY) .
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Application
Ft. Lbs. (N.m)
Battery Cable Bracket Bolt
18 (25)
Battery Hold-Down Retainer Bolt
18 (25)
Battery Tray Nut
18 (25)
Engine Wiring Harness Auxiliary Negative Battery Cable Bolt
12 (16)
Engine Wiring Harness Ground Bolt
12 (16)
Engine Wiring Harness Ground/Negative Cable Bolt
18 (25)
Front Axle Mounting Bracket Nut
70 (95)
Generator Bracket Bolt
37 (50)
Generator Bolt
37 (50)
Negative Battery Cable Bolt
13 (17)
Positive Battery Cable Bolt
13 (17)
Starter Bolt
37 (50)
INCH Lbs. (N.m)
Battery Cable Channel Bolt
106 (12)
Battery Tray Bolt
80 (9)
Forward Lamp Wiring Harness Ground/Negative Cable Bolt
80 (9)
Front End Diagonal Brace Bolt
80 (9)
Generator Cable Nut
80 (9)
Ground Strap Nut
80 (9)
Positive Cable Nut
80 (9)
Positive Cable At UBEC Bolt
80 (9)
Starter Lead Nut
30 (3.4)
Surge Tank Bolt/Nut
80 (9)
Transmission Cover Bolt
80 (9)
2004 Hummer H2
2004 STARTING & CHARGING SYSTEMS Starters - H2
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