Hummer H2. Manual — part 2687

3. Inspect the bearing journals on the mainshaft for the following conditions:

z

The front support bearing (2)

z

The drive gear bushing (4)

z

The front sun gear (5)

z

The rear support bushing (6)

„

Scoring

„

Pitting

„

Brinelling

„

Excessive wear

4. Inspect the mainshaft range collar splines (3) for damage or excessive wear. Witness marks at the location

of the gear is normal.

5. Replace the mainshaft if any of the above conditions are found.

Front Output Shaft

2004 Hummer H2

2004 DRIVELINE/AXLE Transfer Case - BW 4484 - Hummer H2

Fig. 99: Front Output Shaft
Courtesy of GENERAL MOTORS CORP.

1. Clean the front output shaft in cleaning solvent and air dry.

2. Inspect for spun bearings at the front output shaft bearing areas.

3. Inspect the front output internal splines and driven gear splines for damage or excessive wear.

4. Replace the front output shaft if it is damaged.

5. Inspect the cup plug in the front output shaft for leaking.

6. Replace the cup plug if it is leaking. Refer to Transfer Case Disassemble and Transfer Case

Assemble .

2004 Hummer H2

2004 DRIVELINE/AXLE Transfer Case - BW 4484 - Hummer H2

Rear Output Shaft

Fig. 100: Rear Output Shaft
Courtesy of GENERAL MOTORS CORP.

1. Clean the rear output shaft with rear output shaft bearing in cleaning solvent.

2. Air dry, and ensure all solvent is removed from the bearing.

3. Inspect the speed reluctor wheel for damage.

4. Replace the speed reluctor wheel if it is faulty. Refer to Transfer Case Disassemble and Transfer Case

Assemble .

5. Inspect the rear output shaft bearing for the following conditions:

z

Scoring

z

Pitting

z

Brinelling

z

Excessive wear

6. Replace the rear output shaft bearing if it is faulty. Refer to Transfer Case Disassemble and Transfer

Case Assemble .

7. Inspect the mainshaft rear support bushing for the following conditions:

z

Pitted

z

Wear

z

Corrosion

8. Replace the mainshaft rear support bushing if any of the above conditions are found. Refer to Transfer

Case Disassemble and Transfer Case Assemble .

9. Inspect the rear output shaft splines for wear or damage.

10. Inspect the rear output shaft bearing area for a spun bearing.

11. Replace the rear output shaft if any of the above conditions are found.

Shift System Components

2004 Hummer H2

2004 DRIVELINE/AXLE Transfer Case - BW 4484 - Hummer H2

Fig. 101: Cleaning Shift System Components
Courtesy of GENERAL MOTORS CORP.

1. Clean the following shift system components in cleaning solvent and air dry.

z

The lockup mode shift fork (1)

z

The high/low range shift fork (2)

z

The shift detent lever shaft assembly (3)

z

The shift fork spring (4)

z

The shift fork shaft (5)

2. Inspect the shift fork shaft (5) for straightness and excessive wear at the shift fork locations.

3. Replace the shift fork shaft if it is not straight or if it is worn excessively.

2004 Hummer H2

2004 DRIVELINE/AXLE Transfer Case - BW 4484 - Hummer H2