Hummer H2. Manual — part 454

Fig. 38: Adjusting Front Door To Rocker Panel Gap
Courtesy of GENERAL MOTORS CORP.

4. Adjust the front door to rocker panel gap to 5 mm (0.2 in).

2004 Hummer H2

2004 ACCESSORIES & EQUIPMENT Doors - Hummer H2

Fig. 39: Adjusting Front Door To Roof Gap
Courtesy of GENERAL MOTORS CORP.

5. Adjust the front door to roof gap to 8.6 mm (0.33 in).

6. When proper adjustment specifications are set:

Tighten: Tighten the hinge bolts to 25 N.m (18 lb ft).

DOOR REPLACEMENT - FRONT

Removal Procedure

1. Remove the door trim panel. Refer to Trim Panel Replacement - Side Front Door .

2. Remove the water deflector. Refer to Water Deflector Replacement - Front Door .

3. Remove the wiring harness. Refer to Wiring Harness Replacement - Front Door .

4. Remove the fasteners retaining the door check link to the body. Refer to Door Check Link

Replacement .

NOTE:

Refer to Fastener Notice in Cautions and Notices.

2004 Hummer H2

2004 ACCESSORIES & EQUIPMENT Doors - Hummer H2

Fig. 40: Front Door Fastener
Courtesy of GENERAL MOTORS CORP.

5. Remove the fastener (1) retaining the door hinge halves together.

6. With an assistant, lift up on the door and remove the door from the vehicle.

Installation Procedure

2004 Hummer H2

2004 ACCESSORIES & EQUIPMENT Doors - Hummer H2

Fig. 41: Front Door Fastener
Courtesy of GENERAL MOTORS CORP.

1. With an assistant, align the door to the vehicle and install the fastener (1) that retains the door hinge

halves together.

Tighten: Tighten the fastener to 9 N.m (7 lb ft).

2. Transfer components as necessary.

3. Install the fasteners that retain the door check link to the body. Refer to Door Check Link

Replacement .

4. Install the wiring harness. Refer to Wiring Harness Replacement - Front Door .

NOTE:

Refer to Fastener Notice in Cautions and Notices.

2004 Hummer H2

2004 ACCESSORIES & EQUIPMENT Doors - Hummer H2