Hummer H2. Manual — part 2080

Fig. 59: Handling Undeployed Inflator Module
Courtesy of GENERAL MOTORS CORP.

Use special care when handling or storing live, undeployed, inflator modules. Inflator module deployment
produces a rapid generation of gas. This may cause the inflator module, or an object in front of the inflator
module, to project through the air in the event of an unlikely deployment.

Scrapping Procedures

During the course of a vehicle's useful life, certain situations may arise which will require the disposal of a live,

2004 Hummer H2

2004 RESTRAINTS SIR - Hummer H2

undeployed, inflator module. Do not dispose of a live, undeployed, inflator module through normal disposal
channels until the inflator module has been deployed. The following information covers the proper procedures
for disposing of a live, undeployed, inflator module.

Do not deploy an inflator module in the following situations:

z

After replacement of an inflator module under warranty. The inflator module may need to be returned
undeployed to the manufacturer.

z

If the vehicle is the subject of a product liability report (GM-1241) related to the SIR system. When a
vehicle is the subject of a product liability report, do not alter the SIR system in any manner.

z

If the vehicle is involved in a campaign affecting the inflator modules. Follow the instructions in the
Campaign Service Bulletin for proper SIR handling procedures.

Deployment Procedures

Inflator modules can be deployed inside or outside of the vehicle. The method used depends upon the final
disposition of the vehicle. Review the following procedures in order to determine which will work best in a
given situation.

Deployment Outside Vehicle-IP Module and Steering Wheel Module

Deploy inflator modules outside of the vehicle when the vehicle will be returned to service. Situations that
require deployment outside of the vehicle include the following:

z

Using the SIR diagnostics, you determine that the inflator module is malfunctioning.

z

The inflator module is cosmetically damaged (scratched or ripped).

z

The inflator module pigtail, if equipped, is damaged.

z

The inflator module connector is damaged.

z

The inflator module connector terminals are damaged.

Deployment and disposal of a malfunctioning inflator module is subject to any required retention period.

Tools Required

z

J 38826 SIR Deployment Harness. See Special Tools and Equipment .

z

J 39401-B SIR Deployment Fixture. See Special Tools and Equipment .

z

An appropriate pigtail adaptor

1. Turn OFF the ignition.

2. Remove the ignition key.

CAUTION: Refer to SIR Inflator Module Disposal Caution in Cautions and Notices.

2004 Hummer H2

2004 RESTRAINTS SIR - Hummer H2

3. Put on safety glasses.

4. Remove the inflator module. Refer to the following:

z

When removing the steering wheel module, refer to Inflatable Restraint Steering Wheel Module
Replacement .

z

When removing the I/P module, refer to Inflatable Restraint Instrument Panel Module
Replacement .

Fig. 60: Proper Storage Of Inflator Module
Courtesy of GENERAL MOTORS CORP.

5. Place the inflator module with the vinyl trim cover facing up and away from the surface on a work bench,

floor or deployment fixture.

2004 Hummer H2

2004 RESTRAINTS SIR - Hummer H2

Fig. 61: Clearing Space For Deployment Of Inflator Module
Courtesy of GENERAL MOTORS CORP.

6. Clear an area on the floor approximately 1.85 m (6 ft) in diameter for deployment of the inflator module.

If possible, use a paved, outdoor location free of activity. Otherwise, use an area free of activity on the
shop floor. Ensure you have sufficient ventilation.

7. Ensure no loose or flammable objects are in the area.

8. When deploying a steering wheel module, place the steering wheel module in the center of the cleared

area.

2004 Hummer H2

2004 RESTRAINTS SIR - Hummer H2