Hummer H2. Manual — part 2085

Fig. 79: Fabricating 20 Ft. Deployment Harness
Courtesy of GENERAL MOTORS CORP.

22. Cut two 6.1 m (20 ft) deployment wires from a 0.8 mm (18 gauge) or thicker multi-strand wire. These

wires will be used to fabricate the deployment harness.

23. Strip 13 mm (0.5 in) of insulation from both ends of the wires cut in the previous step.

24. Twist together one end from each of the wires in order to short the wires.

Fig. 80: View Of Twisted Connector Wire To Deployment Wire
Courtesy of GENERAL MOTORS CORP.

25. Twist together one connector wire lead to one deployment wire.

26. Inspect that the connection is secure.

2004 Hummer H2

2004 RESTRAINTS SIR - Hummer H2

Fig. 81: Identifying Twisted Connection
Courtesy of GENERAL MOTORS CORP.

27. Bend flat the twisted connection.

28. Secure and insulate the connection using electrical tape.

2004 Hummer H2

2004 RESTRAINTS SIR - Hummer H2

Fig. 82: View Of Insulated Connector Wire To Deployment Wire
Courtesy of GENERAL MOTORS CORP.

29. Twist together, bend, and tape the remaining connector wire lead to the remaining deployment wire.

30. Inspect that the connection is secure.

2004 Hummer H2

2004 RESTRAINTS SIR - Hummer H2

Fig. 83: Connector Position Assurance (CPA) & I/P Module Yellow 4-Way Connector - Zone 5
Courtesy of GENERAL MOTORS CORP.

31. Connect the deployment harness to the I/P module connector (1).

32. Route the deployment harness out of the vehicle's passenger side.

33. Stretch out all of the deployment harness wires on the left and right side of the vehicle to their full length.

34. Completely cover the windshield and front door window openings with a drop cloth.

35. Place a power source, 12 V minimum/2 A minimum, i.e., a vehicle battery, near the shorted ends of the

2004 Hummer H2

2004 RESTRAINTS SIR - Hummer H2