Toyota Automatic Transmission A340 Series. Repair Manual — part 4

Illustration

Part No.

Part Name

Note

09350−30020

TOYOTA Automatic

Transmission Tool

Set

(09350−06120)

No. 2 Measure

Terminal

(09350−07020)

Oil Pump Puller

(09350−07030)

No. 1 Piston Spring

Compressor

(09350−07040)

No. 2 Piston Spring

Compressor

A340E

(09350−07050)

No. 3 Piston Spring

Compressor

(09350−07060)

No. 1 Snap Ring

Expander

(09350−07070)

No. 2 Snap Ring

Expander

(09350−07080)

Brake Reaction Sleeve

Puller

(09350−07090)

Brake No. 1 Piston

Puller

(09350−07110)

Oil Seal Replacer

(09351−32140)

Oil Seal Replacer

A340E

09350−36010

TOYOTA Automatic

Transmission Tool

Set

(09350−06090)

Plate

09515−30010

Rear Wheel Bearing

Replacer

Transfer (A340F)

SST (SPECIAL SERVICE TOOLS) (Cont’d)

−

AUTOMATIC TRANSMISSION

Preparation

AT−21

Illustration

Part No.

Part Name

Note

09550−10012

Replaces Set ”B”

Transfer (A340F)

(09252−10010)

No. 1 Replacer Handle

Transfer (A340F)

(09557−10010)

Differential Drive

Pinion Front Bearing

Replacer

Transfer (A340F)

09550−22011

Rear Axle Bearing

& Differential Tool

Set

Transfer (A340F)

(09550−00020)

Handle

Transfer (A340F)

(09550−00031)

(Replacer

Transfer (A340F)

09554−30011

Differential Oil

Seal Replacer

Transfer (A340F)

09555−55010

Differential Drive

Pinion Bearing

Replacer

Transfer (A340F)

09608−12010

Front Hub & Drive

Pinion Bearing

Replacer Set

Transfer (A340F)

(09608−00020)

Remover & Replacer

Handle

Transfer (A340F)

(09608−00040)

Front Hub Outer

Bearing Cup Replacer

Transfer (A340F)

09608−32010

Steering Knuckle Oil

Seal Replacer

A340H

09608−35014

Axle Hub &

Drive Pinion Bearing

Tool Set

A340H

(09608−06020)

Handle

A340H

(09608−06100)

Front Hub Outer

Replacer

A340H

SST (SPECIAL SERVICE TOOLS) (Cont’d)

AT−22

−

AUTOMATIC TRANSMISSION

Preparation

Part Name

Part No.

Sec.

Use etc.

Seal packing 1281,
Three bond 1281 or equivalent

08826−00090

AT

(A340E)

Oil pan

(A340H)

Transfer case
Transfer chain front case
Transfer chain rear case
Transfer oil pump
Transfer oil pan
Transmission oil pan

TF

Rear companion flange

Adhesive 1324,

Three bond 1324 or equivalent

08833−00070

AT

(A340H)

Transfer oil strainer set bolts
Transfer chain front case set bolts
Transfer chain oil receiver set bolts
Transfer oil pan set bolts

Adhesive 1344,
Three bond 1344,
Loctite 242 or equivalent

08833−00080

TF

Straight screw plug
Extension housing set bolt
Front reatainer set bolt

Adhesive 1131,
Three bond 1131,
Loctite 518 or equivalent

08833−00090

AT

(A340H)

Transfer extension housing

Illustration

Part No.

Part Name

Note

09031−00030

Pin Punch

Illustration

Part No.

Part Name

Note

09921−00010

Spring Tension Tool

Transfer (A340F)

09950−00020

Bearing Remover

Transfer (A340F)

09950−20017

Universal Puller

Transfer (A340F)

SST (SPECIAL SERVICE TOOLS) (Cont’d)

SSM (SPECIAL SERVICE MATERIALS)

RECOMMENDED TOOLS

−

AUTOMATIC TRANSMISSION

Preparation

AT−23

Part Name

Note

Feeler gauge

Check major clearance.

Vernier caliper with depth gauge

Check length of second coast brake piston rod.

Dial indicator with magnetic base

Check piston stroke and end play of the output shaft.

Dial indicator

Check inside diameter of major bushing.

Straight edge

Check side clearance of oil pump.

Torque wrench

Cylinder gauge

Check inside diameter of the transmission case rear bushing.

EQUIPMENT

AT−24

−

AUTOMATIC TRANSMISSION

Preparation

kg−cm (ft−lb, N−m)

AT8370

♦ Non−reusable part

: Specified torque

Speed Sensor

(w/ ABS)

Sensor Rotor

(w/ ABS)

Speed Sensor

(w/o ABS)

♦ Gasket

Sensor Rotor

Speedometer

Drive Gear

(CRESSIDA)

Speedometer

Drive Gear

(w/o ABS)

Key

Ball

Extension Housing

370 (27, 36)

Oil Apply Tube

Speedometer

Drive Gear

Transmission Housing

10 mm 345 (25, 34)

12 mm 580 (42, 57)

70 (61 in.−lb, 6.9)

300 (22, 29)

160 (12, 16)

Union

Neutral Start Switch

Control Shaft Lever

130 (9, 13)

Adjusting Bolt

Throttle Cable

Solenoid Wire

(SUPRA)

REMOVAL OF COMPONENT PARTS (A340E)

COMPONENTS (SUPRA and CRESSIDA)

AT−25

−

AUTOMATIC TRANSMISSION (A340E)

Removal of Component Parts

AT4622

♦ Non−reusable part

kg−cm (ft−lb, N−m)

: Specified torque

Speed Sensor

♦ Gasket

Sensor Rotor

Speedometer

Drive Gear

Extension

Housing

Key

Ball

370 (270, 36)

Speedometer

Driven Gear

Oil Apply Tube

Transmission Housing

10 mm 345 (25, 34)

12 mm 580 (42, 57)

Grommet

70 (61 in.−lb, 6.9)

160 (12, 16)

300 (22, 29)

Union

Control Shaft Lever

Neutral Start Switch

130 (9, 13)

Adjusting Bolt

Solenoid Wire

Throttle Cable

Sleeve

COMPONENTS (TRUCK and 4 RUNNER)

AT−26

−

AUTOMATIC TRANSMISSION (A340E)

Removal of Component Parts

AT5884

♦ Non−reusable part

kg−cm (ft−lb, N−m)

: Specified torque

205 (15, 20)

Drain Plug

75 (65 in.−lb, 7.4)

Oil Pan

Magnet

Oil Strainer

Gasket

Valve Body

100 (7, 10)

Oil Tube

Spring

♦ O−Ring

O−Ring

C

0

Accumulator Piston

C

2

Accumulator Piston

B

2

Accumulator Piston

Parking Lock Pawl Shaft

Spring

75 (65 in.−lb, 7.4)

Snap Ring

Parking Lock Rod

Second Coast Brake Cover

Parking Lock Pawl

Bracket

O−Ring

Spring

Lever Shaft

Manual Valve

Pin

Transmission Case

Spacer

Manual Valve

Lever

♦ Oil Seal

B

0

Accumulator Piston

Parking Lock Pawl

Second Coast Brake Piston

♦ Oil Seal

Check Ball Body

COMPONENTS (Cont’d)

AT−27

−

AUTOMATIC TRANSMISSION (A340E)

Removal of Component Parts

AT5654

♦ Non−reusable part

: Specified torque

kg−cm (ft−lb, N−m)

220 (16, 22)

O/D Planetary Gear, Direct

Clutch and One−Way Clutch

Bearing

Race

Oil Pump

O/D Planetary

Ring Gear

Race

260 (19, 25)

Bearing

Race

Bearing

Snap Ring

Bearing

Front Planetary

Gear

Race

Snap Ring

Race

Snap Ring

Race

1st & Rev. Brake Pack

Piston Sleeve

Brake Drum

♦ O−Ring

♦ O−Ring

Leaf Spring

♦ O−Ring

♦ Brake Drum

Gasket

Bearing

Piston Return Spring

Transmission

Case

No. 2 1st & Rev.

Brake Piston

Reaction Sleeve

No. 1 1st & Rev.

Brake Piston

Bearing

Front Planetary

Second Brake Pack

Second Coast

Brake Band

Race

Direct and Forward Clutch

♦ O−Ring

O/D Brake Pack

Bearing

Gear

Planetary Sun Gear and

No. 1 One−Way Clutch

Bearing

Snap Ring

Snap Ring

Second

Snap Ring

Rear Planetary Gear,

No. 2 One−Way Clutch and Output Shaft

COMPONENTS (Cont’d)

AT−28

−

AUTOMATIC TRANSMISSION (A340E)

Removal of Component Parts