Toyota Automatic Transmission A340 Series. Repair Manual — part 17
AT2310
(SUPRA and CRESSIDA)
AT4625
(TRUCK, 4 RUNNER)
AT4253
Stopper
0 − 1 mm (0 − 0.04 in.)
(CRESSIDA)
(a)
Pull the inner cable lightly until a slight resistance
is felt, and hold it.
(b)
Stake a stopper on the inner cable as shown in
the illustration.
47. INSTALL WIRE HARNESS CLAMP AND THROTTLE
CABLE CLAMP
−
AUTOMATIC TRANSMISSION (A340E)
Installation of Component Parts
AT−125
AT5750
♦ Non−reusable part
kg−cm (ft−lb, N−m)
: Specified torque
205 (15, 20)
75 (65 in.−lb, 7.4)
100 (7, 10)
Oil Pan
Magnet
Oil Strainer
Oil Tube
Gasket
Valve Body
Spring
Oil Strainer
Case
O−Ring
C
0
Accumulator
Piston
B
0
Accumulator Piston
C
2
Accumulator Piston
♦ O−Ring
Spring
♦ Oil Seal
Manual Valve
Lever Shaft
Manual Valve Lever
♦ Spacer
Spring
♦ Oil Seal
Pin
Snap Ring
Transmission
Housing
Second Coast Brake
Cover
Second Coast Brake Piston
Parking Lock Rod
10 mm 345 (25, 34)
12 mm 580 (42, 57)
70 (61 in.−lb, 6.9)
Union
Neutral Start
Switch
Control Shift
Lever
130 (9, 13)
Throttle Cable
Solenoid Wire
♦ O−Ring
Check
Ball
Body
B
2
Accumulator Piston
♦ Gasket
T/M Fluid Temp.
Sensor
REMOVAL OF COMPONENT PARTS (A340F)
COMPONENTS (TRUCK and 4 RUNNER)
AT−126
−
AUTOMATIC TRANSMISSION (A340F)
Removal of Component Parts
AT5654
♦ Non−reusable part
kg−cm (ft−lb, N−m)
: Specified torque
O/D Planetary Gear, Direct
Clutch and One−Way Clutch
220 (16, 22)
Bearing
Race
Oil Pump
O/D Planetary
Ring Gear
Race
260 (19, 25)
Bearing
Race
Snap Ring
Bearing
Bearing
Ring Gear
Race
Front Planetary
Race
Snap Ring
Race
1st & Rev. Brake Pack
Piston Sleeve
Snap Ring
♦ O−Ring
♦ O−Ring
♦ Brake Drum
Gasket
Bearing
Piston Return Spring
No. 2 1st & Rev.
Brake Piston
Transmission
Case
Reaction Sleeve
No.1 1st & Rev.
Brake Piston
Snap Ring
Bearing
O/D Brake Pack
Bearing
Front Planetary
Planetary Sun Gear and
No.1 One−Way Clutch
Second Coast
Brake Band
Race
Direct and Forward Clutch
♦ O−Ring
Second Brake Pack
Snap Ring
Bearing
Snap Ring
Second Brake Drum
♦ O−Ring
Leaf Spring
Gear
No. 2 One−Way Clutch and Output Shaft
Rear Planetary Gear,
COMPONENTS (Cont’d)
−
AUTOMATIC TRANSMISSION (A340F)
Removal of Component Parts
AT−127
AT4504
AT4505
E7043
AT8380
AT4625
SEPARATE BASIC SUBASSEMBLY
1.
REMOVE WIRE HARNESS CLAMPS
2.
REMOVE TRANSMISSION CONTROL SHAFT LEVER
3.
REMOVE NEUTRAL START SWITCH
(a)
Unstake the lock washer.
(b)
Remove the nut and bolt, and then remove the
neutral start switch.
(c)
Remove the lock washer and grommet.
4.
REMOVE TRANSMISSION SIDE UNIONS
(a)
Remove the two unions.
(b)
Remove the O−ring from both unions.
5.
REMOVE TRANSMISSION FLUID TEMPERATURE
SENSOR
(a)
Remove the temperature sensor.
(b)
Remove the O−ring from the sensor.
AT−128
−
AUTOMATIC TRANSMISSION (A340F)
Removal of Component Parts
TF0633
TF0106
TF0691
TF0626
Transfer Side
Transmission Side
Breather Hose
TF0109
6.
REMOVE BREATHER HOSE
Disconnect the breather hose from transfer upper cover
and transmission control retainer.
7.
REMOVE ENGINE REAR MOUNTING
8.
REMOVE DYNAMIC DAMPER
9.
REMOVE PROPELLER SHAFT UPPER DUST COVER
AND TRANSFER FROM TRANSMISSION
(a)
Remove the dust cover bolt from the bracket.
(b)
Remove the transfer adaptor rear mounting bolts.
(c)
Pull the transfer straight up and remove it from the
transmission.
HINT: Take care not to damage the adaptor rear oil seal
with the transfer input gear spline.
−
AUTOMATIC TRANSMISSION (A340F)
Removal of Component Parts
AT−129
AT5751
AT7939
AT5873
E7058
AT5889
10. REMOVE TRANSFER CASE
Remove the seven bolts and the case.
11. REMOVE SPEED SENSOR ROTOR AND KEY
(a)
Using snap ring pliers, remove the snap ring.
(b)
Remove sensor rotor and key.
12. REMOVE TRANSMISSION HOUSING
(a)
Remove the six bolts.
(b)
Remove the transmission housing.
13. INSTALL TRANSMISSION CASE
Install the transmission case on the overhaul attachment.
14. REMOVE OIL PAN
NOTICE: Do not turn the transmission over as this
will contaminate the valve body with any foreign mat-
ter at the bottom on the pan.
(a)
Remove the nineteen bolts.
AT−130
−
AUTOMATIC TRANSMISSION (A340F)
Removal of Component Parts
AT5752
AT5753
AT5754
AT1354
AT3168
SST
(b)
Install the blade of SST between the transmission
case and oil pan, cut off applied sealer.
SST
09032−00100
NOTICE: Be careful not to damage the oil pan flange.
(c)
Remove pan by lifting the transmission case.
15. REMOVE OIL STRAINER AND GASKETS
(a)
Remove the eleven bolts holding the oil strainer
to the oil strainer case.
(b)
Remove the oil strainer and gasket.
(c)
Remove the five bolts and oil strainer case.
(d)
Remove the two gaskets from the case.
16. REMOVE OIL TUBES
Pry up tube ends with a large screwdriver and remove
the tube.
17. REMOVE SOLENOID WIRING
(a)
Disconnect the three connectors from No.1, No. 2
and lock−up solenoids.
−
AUTOMATIC TRANSMISSION (A340F)
Removal of Component Parts
AT−131
E7069
Throttle Cable
Cam
AT4867
AT5755
AT5066
AT7941
(b)
Remove the stopper plate from the case.
(c)
Pull out the solenoid wiring from the transmission
case.
(d)
Remove the O−ring from the grommet.
18. REMOVE VALVE BODY
(a)
Remove the sixteen bolts.
(b)
Disconnect the throttle cable from the cam and
remove the valve body.
19. REMOVE CHECK BALL BODY
Remove the check ball body and spring.
20. REMOVE ACCUMULATOR PISTONS AND SPRINGS
(a)
Applying compressed air to the oil hole, remove
the B
2
and C
2
accumulator pistons and three
springs.
(b)
Remove the O−rings from each piston.
AT−132
−
AUTOMATIC TRANSMISSION (A340F)
Removal of Component Parts
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