Toyota RM06H0E engine. Manual — part 56
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APPENDIX–WIRE HARNESS REPAIR KIT WITH CASE
Wire Harness Repair Manual
445
WIRE HARNESS REPAIR KIT WITH CASE (REFERENCE ONLY)
We would like to recommend to you use of the ”Wire Harness Repair Kit with the Case”
according to your after service market demand.
Example:
or
[portable type]
[stationary type]
Remark:
This kind of kit is not available from Toyota Motor Corporation.
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APPENDIX–REPORTING OF WIRE HARNESS PROBLEM
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446
Wire Harness Repair Manual
REPORTING OF WIRE HARNESS PROBLEM
It is more difficult to understand the cause of wire harness problems and to make
production improvements, due to the number of wire harness routings and connectors and
their wide scope of use.
The position of the problem occurrence and the problem cause will be very clear if you
proceed with wire harness/connector repairs.
We request that when you perform repairs, you fill in the attached ”WIRE
HARNESS/CONNECTOR PROBLEM CHECK SHEET” and send it to your distributor.
Toyota Motor Corporation will be able to make production improvements more quickly and
surely based on the results of the above mentioned reports (Check Sheets).
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APPENDIX–REPORTING OF WIRE HARNESS PROBLEM
Wire Harness Repair Manual
447
WIRE HARNESS/CONNECTOR PROBLEM CHECK SHEET
Please use the TOYOTA ELECTRICAL WIRING DIAGRAM (EWD) manual to answer this questio-
nnaire accurately.
Dealer Name
Please fill in the required information in the brackets and check the appropriate box.
Full Model Code
P/D
Customer Complaint:
CONNECTOR PROBLEM:
Electrical Component with Problem:
Others (Eg.Rattle,Noise etc. - Please proceed to "Box B" on next page.)
Short
page 1/3
Symptom:
Open circuit
EWD page ( )
CONNECTOR NO.( )
WIRE COLOR ( )
PIN No. ( )
Male
TERMINAL MISSING (Terminal Coming off)
TERMINAL BROKEN
TERMINAL BENT (Male)
TERMINAL EXPANDED (Female)
WIRE POORLY CRIMPED AT TERMINAL
CORROSION, RUST, MOISTURE
POOR CONTACT
NON-WATERPROOF TYPE
BROKEN LOCKING CLIP OF CONNECTOR
TERMINAL LOCKING CLIP MISSING
TERMINAL RETAINER BROKEN
SECONDARY LOCKING PLATE MISSING
OTHERS; ( )
WATERPROOF TYPE
SEAL PACKING
TERMINAL PACKING
OTHERS ( )
Female
Moisture
Please refer to Fig. 1
Intermittent operation
Condition:
km-reading/Mileage
Dealer Code
Frame No.
Date of Problem
/
/
/
Inoperative
Others
TERMINAL
WATER ENTERING FROM:
WIRE HARNESS
UNCLEAR, OTHERS
Male
NOT CONNECTED/HALF CONNECTED
BROKEN CONNECTOR
BROKEN LOCKING CLIP OF CONNECTOR
OTHERS ( )
CONNECTOR BODY
Female
Female
Male
Seal Packing
Used for
All Models
Used from
'89 CRESSIDA
Mainly
Used for
Engine ECU
Fig.1
Terminal Packing
Terminal Locking Clip
Terminal Retainer
Secondary Locking
Device
Terminal Pin
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APPENDIX–REPORTING OF WIRE HARNESS PROBLEM
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448
Wire Harness Repair Manual
WIRE HARNESS PROBLEM:
page 2/3
Please fill in the required information in the brackets and check the appropriate box.
Name of the other part which
causef the short/open of wire
BODY
Name
YES
CONDUIT TUBE
LOOSE SET BOLT
CORROSION, RUST
OTHERS ( )
VINYL TUBE
PINCHED
SHORT
OPEN
Problem occurred between
E.W.D Page ( )
*CONNECTOR NO.A ( )
PIN NO. ( )
and
WIRE COLOR ( )
* The problem indicated below occurred at a distance
of ( mm) from connector A ( )
INTERFERENCE/ABRATION
MOISTURE
CUT WIRE
SPLICE POINT
OTHRES;
BATTERY
STARTER
EARTH TERMINAL
POOR CONTACT OF
RING TYPE TERMINAL
POWER SOURCE TERMINAL
ALTERNATOR
CORROSION, RUST
OTHERS;
VINYL TAPE
VINYL SHEET
OTHERS ( )
NO
INSULATION:
PART
OTHERS
If you checked the "Others" box in the "Symptom" section on page 3-1, please describe:
Symptom:
Related Wire Harness or Connector;
Name or Part NO.:
Location:
Note:
Box B
If possible, attach an illustration or photo to show the part causing the short or open, and
the position of the wire and the other part.
This will help to make the cause of the problem clear and help us to take prompt action.
Condition:
CONNECTOR NO.B ( )
PIN NO. ( )
WIRE COLOR ( )
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APPENDIX–REPORTING OF WIRE HARNESS PROBLEM
Wire Harness Repair Manual
449
C18
A16
C10
D2
A10
D3
A13
C19
A11
B3
B4
C8
C7
A15
D5
C11
C12
C13
C15
C14
C17
B5
H5
C9
A12
C5
C4
A14
C16
C6
E5
E4
H6
E6
REPAIR:
page 3/3
CRIMPING PLIERS
SOLDER CONNECTION
REPLACE WIRE HARNESS
2. Please check one box
WIRE HARNESS TOOLS
Troubleshooting methods
PICK
WIRING DIAGRAM
VOLTMETER:
ANALOG
,
OTHERS ( )
REPLACE CONNECTOR OR TERMINAL
REPAIR TERMINAL
OTHERS ( )
DIGITAL
1. Please identify repair method:
3. Please attach a copy of the TOYOTA ELECTRICAL WIRING DIAGRAM for the vehicle
repaired:
Indicate the affected connector number by arrow, or circle and identify the affected wire
harness.
EXAMPLE: COROLLA (ZZE 110)
Indicate by CIRCLE
Indicate by ARROW
Condition: Engine does not start
Cause: Connector pin backed out from female connector at clutch start switch
Component: Clutch start awitch inoperation
and fill in prethesis:
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APPENDIX
−P
ART NUMBER LIST
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−6
Wire
Harness Repair Manual (RM1022E)
406
Waterproof Type [1]
(Cont. next page)
1
2
3
4
5
6
7
8
9
10
11
1.0
1.0 III
M:11863
F:11856
1.3
M:11188
M:11169
M:11063
M:11181
M:11171
M:11191
M:11173
F:11189
F:11170
F:11065
F:11182
F:11172
F:11192
F:11174
M:11064
F:11066
1.8
F:10737
F:10711
F:11062
2.3
M:10495
M:10580
M:10475
M:10650
F:10496
F:10609
F:10476
M:10592
M:10590
F:10474
F:10532
M:10575
M:10648
F:10598
F:10572
2.3 II
M:10892
M:10842
M:11486
M:11247
M:11015
M:10868
M:11078
M:10987
M:10930
M:10890
F:10893
F:10843
F:11019
F:11248
F:11207
F:11016
F:11143
F:10869
F:11077
F:10988
F:10931
F:10891
F:11231
M:11006
M:10886
M:11029
M:11272
M:11131
M:10941
M:11033
M:10890
F:11007
F:10887
F:11030
F:11273
F:11235
F:11132
F:11145
F:10942
F:11024
F:11034
F:11190
M:11270
M:10898
M:11137
M:11244
M:11027
M:11193
M:10896
F:11271
F:10899
F:11038
F:10974
F:11246
F:11245
F:11261
F:11028
F:11049
F:11194
F:10897
M:10900
M:11050
M:11295
M:11122
M:11196
F:11166
F:10901
F:11051
F:11025
F:11250
F:11245
F:11294
F:11037
F:11232
F:11197
M:11072
M:11069
M:11177
M:11289
F:11243
F:10923
F:11070
F:11068
F:11255
F:10834
F:11349
F:11178
F:11317
F:11290
M:10959
M:11073
M:11348
M:11291
F:11363
F:10947
F:11075
F:11140
F:11285
F:10845
F:11292
F:11599
F:10854
M:10948
M:11074
F:11428
F:10949
F:11075
F:11149
F:12028
F:10902
F:10943
F:11144
M:11002
M:11141
F:11252
F:11003
F:11142
F:11153
F:10919
F:11150
F:11858
M:11004
M:11155
F:11005
F:11156
F:11154
F:10981
F:11152
M:11008
M:11168
F:11009
F:11162
F:11163
F:11020
M : Male
F : Female
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APPENDIX
−P
ART NUMBER LIST
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−7
Wire
Harness Repair Manual (RM1022E)
407
Waterproof Type [1] (Cont’d)
12
15
40
80
1.0
F:11215
F:11214
1.0 III
1.3
M:11088
F:11698
F:11089
1.8
2.3
2.3 II
M:11086
F:11087
F:11151
M : Male
F : Female
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APPENDIX
−P
ART NUMBER LIST
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−8
Wire
Harness Repair Manual (RM1022E)
408
Waterproof Type [2]
1
2
3
4
5
6
8
9
10
11
23
34
4.8
M:10982
M:10927
M:10840
M:10989
F:10983
F:10928
F:10841
F:10990
M:10944
M:11035
F:11400
F:11237
F:10841
F:11036
6.3
M:10246
M:10156
M:10347
F:10247
F:10157
F:10249
7.7
M:10114
F:10115
8.0
M:10836
M:10838
F:10837
F:10839
M:11183
M:11031
F:11184
F:11032
HB3
F:11095
F:11659
HB4
F:11096
F:11660
PIN
M:11945
TLC
M:10577
F:10554
TODC
M:10240
M:10244
F:10241
F:10353
1.0 III+4.8
F:12020
F:12021
2.3+6.3
F:10686
2.3 II+4.8
M:11160
M:10749
M:10945
M:10894
M:11239
F:11161
F:10844
F:10946
F:10939
F:10895
F:11643
F:11332
M:11021
F:10940
F:11022
F:11784
M:11412
F:11413
2.3 II+6.3 II
F:11195
F:11323
2.3 II+8.0
M:11241
F:11242
4.8+8.0
M:11044
M:11138
F:11045
F:11139
M : Male
F : Female
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